At a Glance
- Tasks: Lead engineering activities to optimise manufacturing processes and ensure safety compliance.
- Company: Join Nuaire, a leading UK ventilation solutions provider with a focus on green manufacturing.
- Benefits: Enjoy 25 days holiday, matched pension contributions, and life assurance.
- Other info: Be part of a team driving continuous improvement and innovation in manufacturing.
- Why this job: Make a real impact in a dynamic environment focused on clean air and sustainability.
- Qualifications: Strong engineering leadership experience and operational understanding of PLC systems required.
The predicted salary is between 50000 - 65000 £ per year.
Established in 1966, Nuaire is a UK based ventilation solutions provider designing and manufacturing products for the domestic, commercial, and industrial construction sectors. Our state-of-the-art facilities in Caerphilly operate with minimal impact on the environment, driven by ambitious targets to drive forward green manufacturing practices. Our exceptional teams apply their first-class technical, customer service and manufacturing expertise to understand our customers’ needs and solve today’s ventilation challenges. Our loyal and highly skilled workforce are key to our success in delivering clean air, everywhere. Now part of the Genuit Groups’ Climate Management Solutions (CMS) business unit, Nuaire has ambitious growth plans.
The Role
The Manufacturing Engineering Manager is responsible for the day-to-day leadership and execution of engineering activities across site operations, ensuring safe, efficient, and high-performing manufacturing and facilities environments. This role translates the engineering strategy set by the CMS Operations Engineering Director into operational delivery, driving performance across manufacturing and engineering projects. A critical element of the role is a strong operational understanding of PLC-controlled systems, automated flow lines, and end-to-end manufacturing processes to ensure optimal line performance, reliability, and continuous flow. The role plays a key supporting position in driving Overall Equipment Effectiveness (OEE), ensuring engineering activities directly contribute to improved availability, performance, and quality across all operations.
Responsibilities
- Safety & Compliance
- Lead a Safety First culture across all engineering activities on site
- Ensure compliance with all HSE, statutory, and regulatory requirements
- Drive safe systems of work, risk assessments, and engineering standards
- Engineering Operations Delivery
- Own the daily execution of engineering support to production
- Ensure equipment uptime, reliability, and responsiveness to breakdowns
- Manage and prioritise engineering workload aligned to production needs
- Lead daily engineering reviews and escalation processes
- PLC, Automation & Flow Line Performance
- Develop and maintain strong understanding of PLC-controlled systems and automated equipment
- Support fault finding and problem-solving on PLC-driven manufacturing lines
- Drive optimisation of automated flow lines to improve TAKT, cycle time, and throughput
- Work closely with engineering and controls specialists to enhance system performance and reliability
- Ensure robust documentation, backups, and change control for PLC systems
- Operational Process Optimisation
- Drive understanding of full manufacturing process flow from goods-in to dispatch
- Identify bottlenecks, constraints, and inefficiencies across production lines
- Support line balancing, standard work, and continuous flow principles
- Ensure engineering solutions align with operational needs and production targets
- Track and improve downtime, mean time between failure, and asset performance metrics
- Support lifecycle planning and asset replacement strategies
- OEE Support & Performance Improvement
- Support the development and deployment of OEE measurement across manufacturing areas
- Ensure accurate capture and categorisation of downtime and performance losses
- Work with production teams to analyse OEE losses and identify root causes
- Drive engineering-led improvements to increase equipment availability and reduce breakdown losses
- Support initiatives to improve line performance and reduce micro-stoppages
- Collaborate with Quality and Production teams to reduce defect-related losses
- Provide data-driven insights to support continuous improvement activity
- GBS - Continuous Improvement & Lean
- Identify and deliver process improvements, cost reduction, and efficiency gains
- Lead and support Kaizen activities and CI initiatives, using the GBS Tools
- Embed Lean tools and standardised engineering practices
- Project & Change Implementation
- Support delivery of capital projects and engineering improvements
- Ensure smooth installation, commissioning and handover
- Support new product introduction and operational readiness
- Quality & Standards
- Work closely with Quality to ensure robust engineering standards and processes
- Support development and adherence to Quality Management Systems
- Ensure engineering changes are controlled, documented, and validated
- Team Leadership & Development
- Lead, coach, and develop engineering teams on site
- Drive engagement, accountability, and performance management
- Build capability in maintenance, manufacturing engineering, automation, and CI/GBS tools
- Planning & Collaboration
- Support resource planning and capacity alignment
- Collaborate with Production, Supply Chain, and Quality teams
- Ensure engineering input into planning cycles
- Cost & Budget Control
- Support management of engineering budgets and cost control
- Identify and deliver cost-down opportunities
- Manage contractors and external engineering support effectively
The Person
- Strong engineering leadership experience within a manufacturing environment
- Operational understanding of PLC systems, automation, and fault finding
- Experience working with automated flow lines and continuous production environments
- Proven experience in maintenance, manufacturing engineering, and site services
- Demonstrated ability to improve equipment reliability and operational performance
- Experience supporting OEE frameworks and performance improvement initiatives
- Strong problem-solving and data-driven decision-making capability
- Effective leadership, communication, and team development skills
The Benefits
- 25 days holiday
- Pension contribution matched up to 8%
- Life Assurance 3x base salary
- Genuit sharesave scheme
Manufacturing Engineering Manager in Caerphilly employer: Genuit Group
Nuaire is an exceptional employer located in Caerphilly, offering a dynamic work environment that prioritises safety, innovation, and sustainability. With a strong commitment to employee development, our teams benefit from comprehensive training opportunities and a culture that encourages collaboration and continuous improvement. Enjoy competitive benefits including 25 days of holiday, matched pension contributions, and a sharesave scheme, all while contributing to meaningful projects that enhance air quality across various sectors.
StudySmarter Expert Advice🤫
We think this is how you could land Manufacturing Engineering Manager in Caerphilly
✨Tip Number 1
Network like a pro! Reach out to folks in the manufacturing engineering field, especially those at Nuaire. A friendly chat can open doors and give you insider info that could help you stand out.
✨Tip Number 2
Prepare for the interview by brushing up on your PLC systems knowledge and automation processes. We want you to show off your expertise and how it aligns with Nuaire's goals!
✨Tip Number 3
Don’t just talk about your past experiences; bring them to life with examples! Share specific instances where you improved equipment reliability or led successful engineering projects.
✨Tip Number 4
Apply through our website! It’s the best way to ensure your application gets noticed. Plus, we love seeing candidates who take the initiative to connect directly with us.
We think you need these skills to ace Manufacturing Engineering Manager in Caerphilly
Some tips for your application 🫡
Tailor Your CV:Make sure your CV is tailored to the Manufacturing Engineering Manager role. Highlight your experience with PLC systems, automation, and any relevant projects you've led. We want to see how your skills align with our needs!
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you're passionate about engineering and how you can contribute to our Safety First culture. Let us know what excites you about working at Nuaire.
Showcase Your Problem-Solving Skills:In your application, give examples of how you've tackled challenges in manufacturing environments. We love data-driven decision-making, so share any metrics or outcomes that demonstrate your impact!
Apply Through Our Website:Don't forget to apply through our website! It’s the best way for us to receive your application and ensures you’re considered for the role. We can’t wait to see what you bring to the table!
How to prepare for a job interview at Genuit Group
✨Know Your Engineering Stuff
Make sure you brush up on your knowledge of PLC systems and automated flow lines. Be ready to discuss specific examples from your past experience where you've optimised manufacturing processes or solved complex engineering problems.
✨Safety First Mindset
Since the role emphasises a Safety First culture, be prepared to talk about how you've implemented safety protocols in previous positions. Share any experiences where you led safety initiatives or improved compliance with HSE regulations.
✨Show Your Leadership Skills
As a Manufacturing Engineering Manager, you'll need to lead teams effectively. Think of examples where you've coached or developed team members, and be ready to discuss how you foster engagement and accountability within your team.
✨Data-Driven Decision Making
The role requires strong analytical skills, especially regarding OEE and performance metrics. Prepare to discuss how you've used data to identify inefficiencies and drive improvements in past roles. Bring examples of how your decisions have positively impacted operational performance.
