Senior Design Engineer in London

Senior Design Engineer in London

London Full-Time 60000 - 80000 £ / year (est.) No working from home possible
G

At a Glance

  • Tasks: Lead mechanical design of battery modules and packs, from concept to production.
  • Company: Gaussion, a pioneering company in electric vehicle charging technology.
  • Benefits: Competitive salary, flexible hours, 36 days holiday, and share options.
  • Other info: Collaborative culture with opportunities for professional growth in a fast-paced environment.
  • Why this job: Join a passionate team driving innovation in clean technology and electrification.
  • Qualifications: Degree in Mechanical Engineering and 5+ years of relevant experience.

The predicted salary is between 60000 - 80000 £ per year.

About us

At Gaussion we want to reduce charging times for electric vehicles (EVs) so that they are comparable with refuelling a traditional combustion vehicle. We believe that our patent-protected technology can achieve this, meaning lower resistance, faster EV charging and longer warranties. With a rapid expansion of our London headquarters, we have several opportunities to join our team. We foster a collaborative and innovative work culture, where forward-thinking ideas and proactive learning are valued. Our close-knit team thrives in a fast-paced environment, driven by a shared passion for pushing the boundaries of energy and mobility solutions.

Main responsibilities will include:

  • Lead the end-to-end mechanical design of battery modules and packs, from concept through to prototype and production release.
  • Design jigs, fixtures, and bespoke test equipment to support assembly, characterisation, and validation activities.
  • Produce detailed 3D CAD models and 2D engineering drawings, ensuring GD&T compliance and full design intent capture for manufacture and assembly.
  • Drive design feasibility studies, perform hand calculations, and work with simulation tools to validate structural and thermal performance.
  • Generate and maintain technical documentation including design specifications, BOMs, assembly instructions, and test reports.

You will report into the Head of Mechanical, working collaboratively across our multidisciplinary team to ensure designs are delivered on time and to specification. You will actively contribute to design reviews, support prototype builds, and help shape our engineering processes as the company scales.

Requirements:

We are looking for an experienced engineer who can demonstrate the following:

  • A degree (or equivalent) in Mechanical Engineering, Mechatronics, or a related discipline.
  • A minimum of 5 years or more of industry experience within similar roles.
  • Proven experience in mechanical design, with a strong CAD portfolio (Preferably CATIA).
  • Demonstrable experience designing for manufacture and assembly (DFM/DFA), with hands-on involvement through to prototype build and test.
  • Experience designing battery modules, packs, or high-voltage electromechanical assemblies.

Preferred experience:

  • Background in designing jigs, fixtures, or bespoke test rigs, ideally in an R&D or low-volume manufacturing environment.
  • Familiarity with CAE simulation software to support design validation.
  • Knowledge of relevant standards and safety requirements for high-voltage systems or energy storage.
  • Exposure to medium to high volume manufacturing processes, such as injection moulding tooling, sheet metal fabrication, or similar, with an understanding of design constraints and tolerancing for scalable production.
  • A passion for clean technology and the electrification of transport.

Benefits

  • A competitive compensation package (base + equity) with regular reviews.
  • Based at Gaussion HQ, central London.
  • Flexible working hours.
  • 36 days of annual holiday (28 days of leave + UK public holidays).
  • Competitive pension scheme.
  • Share options.

Senior Design Engineer in London employer: Gaussion

At Gaussion, we pride ourselves on being an exceptional employer, offering a dynamic and innovative work environment in the heart of London. Our collaborative culture encourages creativity and proactive learning, while our commitment to employee growth is reflected in our competitive compensation package, flexible working hours, and generous holiday allowance. Join us in shaping the future of electric vehicle technology and enjoy the unique advantages of working with a passionate team dedicated to pushing the boundaries of energy solutions.

G

Contact Details:

Gaussion Recruitment Team

StudySmarter Expert Advice🤫

We think this is how you could land Senior Design Engineer in London

Tip Number 1

Network like a pro! Reach out to current employees at Gaussion on LinkedIn or through mutual connections. A friendly chat can give you insider info and might just get your foot in the door.

Tip Number 2

Show off your skills! Bring a portfolio of your best CAD designs and projects to interviews. This is your chance to demonstrate your mechanical design prowess and how you can contribute to Gaussion's innovative culture.

Tip Number 3

Prepare for technical questions! Brush up on your knowledge of battery modules and high-voltage systems. Being able to discuss your experience with DFM/DFA and simulation tools will impress the interviewers.

Tip Number 4

Apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, it shows you're genuinely interested in joining the Gaussion team.

We think you need these skills to ace Senior Design Engineer in London

Mechanical Design
3D CAD Modelling
2D Engineering Drawings
GD&T Compliance
Design for Manufacture and Assembly (DFM/DFA)
Prototype Development
Battery Module Design

Some tips for your application 🫡

Show Your Passion for Clean Tech:When you're writing your application, let your enthusiasm for clean technology and electrification shine through. We love seeing candidates who are genuinely excited about what we do at Gaussion, so share your thoughts on how you can contribute to our mission!

Tailor Your CV and Cover Letter:Make sure to customise your CV and cover letter to highlight your relevant experience in mechanical design and battery systems. Use specific examples from your past roles that align with the responsibilities mentioned in the job description. This helps us see how you fit into our team!

Be Clear and Concise:Keep your application clear and to the point. We appreciate well-structured documents that are easy to read. Avoid jargon unless it's relevant to the role, and make sure to proofread for any typos or errors before hitting send!

Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows us you’re keen on joining our team at Gaussion!

How to prepare for a job interview at Gaussion

Know Your Stuff

Make sure you brush up on your mechanical engineering principles, especially around battery design and high-voltage systems. Familiarise yourself with the latest trends in EV technology and be ready to discuss how your experience aligns with Gaussion's goals.

Show Off Your CAD Skills

Since a strong CAD portfolio is crucial for this role, prepare to showcase your best work. Bring examples of 3D models and 2D drawings you've created, particularly those that demonstrate your experience with CATIA and DFM/DFA principles.

Be Ready for Technical Questions

Expect to dive deep into technical discussions during the interview. Brush up on your hand calculations, simulation tools, and design feasibility studies. Be prepared to explain your thought process and how you validate structural and thermal performance.

Emphasise Collaboration

Gaussion values a collaborative work culture, so highlight your experience working in multidisciplinary teams. Share examples of how you've contributed to design reviews and supported prototype builds, showcasing your ability to thrive in a fast-paced environment.