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For Companies At a Glance
- Tasks: Design and develop innovative machines from concept to production, solving complex engineering challenges.
- Company: Fyous is revolutionising manufacturing with cutting-edge, zero-waste technology.
- Benefits: Equity, private healthcare, discounted products, and support for personal development.
- Why this job: Join a passionate team and make a real impact in advanced machine design.
- Qualifications: Degree in Mechanical Engineering or related field; experience in machine development required.
- Other info: Dynamic, hands-on role with significant freedom and responsibility.
The predicted salary is between 36000 - 60000 ÂŁ per year.
Location: Sheffield, UK (primarily on-site, some flexibility)
Type: Full-time, Permanent
About Fyous
Fyous is building a new class of manufacturing technology — fast, digital, zero-waste, and fundamentally different to anything on the market today. We’re looking for an exceptional Lead Design Engineer to take a complex, integrated machine from prototype through to a repeatable, production-ready product. You’ll work directly with the founders and Senior Leadership Team, with significant freedom and responsibility to get things done properly.
Our Culture
At Fyous, culture is not an afterthought – it’s a core driver of our success. We’re committed to continuously building a better, more resilient, and human‑centric working environment. We value openness, learning, and integrity, and we actively invest in helping our team grow not just technically, but personally.
Role Responsibilities
- This is a hands‑on, high‑ownership role for an agile, creative engineer who is deeply passionate about great design and disruptive solutions.
- You’ll take pride in turning new technology into robust, manufacturable machines, working across individual parts, assemblies and complete systems.
- As Senior product engineer/designer you will be responsible for early development of our first dental aligner moulding machine.
- You will lead the way from early concepts, testing, validation all the way through to producing the first production prototype.
- You will wear many hats and have experience in systems design across mechanical, software and electrical.
Designing and developing complex mechanical systems, assemblies and full machines:
- Develop processes and optimising parameters from test setups
- Integrating mechanical, electrical and software‑controlled systems
- Building, testing and iterating prototypes on the shop floor, not just in CAD
- Running experiments, diagnosing failures and rapidly improving designs
- Scaling designs from prototype to production‑ready hardware
- End‑to‑end engineering project ownership: planning, dependencies, risks and mitigation
- Monitoring progress and reporting clearly to senior stakeholders
- Managing requirements, interfaces and traceability across assemblies
- Ensuring requirements are correctly interpreted and implemented through development phases
- Driving design reviews and ensuring solutions follow robust engineering principles
- Ensuring compliance with regulatory requirements
- Evaluating build processes for effectiveness, efficiency and quality
- Providing technical leadership on test planning, execution and reporting
- Assessing design maturity using performance data, FMEA and lessons learned
- Owning detail design sign‑off including 3D models, drawings, tolerance stacks and engineering BOMs
- Managing engineering change, part approval and deviation processes
- Working directly with suppliers and manufacturing partners across the globe
- Supporting RFQ and supplier decision‑making with technical expertise
This role spans design, build, systems thinking, project management and delivery. You will be expected to operate comfortably across disciplines and take full ownership of outcomes.
Ideal Candidate Profile
- We’re looking for a pragmatic engineer with a deep technical foundation and a hands‑on mindset.
- A degree in Mechanical Engineering, Mechatronics, Product Design or similar
- Proven experience taking complex machines from concept to market launch
- Experience scaling from prototype to low‑medium volume production (~500 units/year)
- Strong mechanical engineering fundamentals (mechanisms, tolerances, materials)
- Practical experience integrating electrical systems, actuators, sensors and control software
- Strong understanding of systems engineering, requirements management and risk management
- Experience of international regulations related to the safe supply of machinery and CE certification
- Experience managing design changes, approvals and technical trade‑offs
- Ability to assess cost implications of design decisions and drive cost‑effective solutions
- Practical knowledge of 3D CAD, PLM systems and analysis tools
- Exceptional analytical and problem‑solving ability, grounded in data and evidence
- The ability to clearly explain technical findings and recommendations to senior leadership
- A strong bias toward practical, on‑site engineering and experimentation
- High ownership, sound judgement and a track record of shipping real hardware
Equity: All employees receive equity.
Private Healthcare: Full coverage provided.
Product Perks: Discounted Mous products.
Development Support: Training and growth encouraged.
Application Process
To apply, email your CV and a short cover letter to: careers@fyous.com.
Process: Technical challenge. We’re ready to hire immediately but are happy to wait for the right candidate. Join us in rethinking how things are made.
Senior product designer - Advanced Machines in Sheffield employer: Fyous
Contact Detail:
Fyous Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Senior product designer - Advanced Machines in Sheffield
✨Tip Number 1
Get to know Fyous and their culture before your interview. Dive into their website, read about their values, and understand what makes them tick. This way, you can tailor your answers to show how you fit right in!
✨Tip Number 2
Prepare some solid questions for your interviewers. Ask about their design processes or how they tackle challenges in product development. This shows you're genuinely interested and ready to engage with the team.
✨Tip Number 3
Show off your hands-on experience! Bring examples of past projects where you took a concept to production. Talk about the challenges you faced and how you solved them – that’s what they want to hear!
✨Tip Number 4
Don’t forget to follow up after your interview! A quick thank-you email can go a long way. It keeps you on their radar and shows your enthusiasm for the role. Plus, it’s just good manners!
We think you need these skills to ace Senior product designer - Advanced Machines in Sheffield
Some tips for your application 🫡
Craft a Tailored CV: Make sure your CV highlights your relevant experience and skills that align with the Senior Product Designer role. We want to see how your background fits into our vision at Fyous, so don’t hold back on showcasing your achievements!
Write a Compelling Cover Letter: Your cover letter is your chance to shine! Use it to express your passion for design and innovation. Tell us why you’re excited about the opportunity at Fyous and how you can contribute to our mission of building a new class of manufacturing technology.
Showcase Your Problem-Solving Skills: In your application, highlight specific examples where you've tackled complex challenges in design or engineering. We love seeing how you approach problems and come up with creative solutions, so share those stories with us!
Apply Through Our Website: We encourage you to apply directly through our website for a smoother process. It helps us keep track of applications better and ensures you don’t miss out on any important updates from us. Let’s get started on this journey together!
How to prepare for a job interview at Fyous
✨Know Your Stuff
Make sure you brush up on your mechanical engineering fundamentals and systems design. Be ready to discuss your experience with complex machines, especially how you've taken them from concept to market launch. This role is all about practical knowledge, so be prepared to share specific examples.
✨Show Your Problem-Solving Skills
Fyous values engineers who can tackle challenges head-on. Think of a few instances where you faced significant design hurdles and how you overcame them. Highlight your analytical approach and any data-driven decisions you made during the process.
✨Emphasise Teamwork and Communication
Since you'll be working closely with the founders and senior leadership, it's crucial to demonstrate your ability to communicate technical findings clearly. Prepare to discuss how you've collaborated with cross-functional teams and managed stakeholder expectations in previous roles.
✨Be Ready for Hands-On Questions
Expect questions that test your hands-on experience with building and testing prototypes. Be prepared to talk about your familiarity with CAD tools, PLM systems, and how you've integrated mechanical, electrical, and software systems in past projects. Show them you're not just a theorist but a doer!
