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- Tasks: Lead reliability initiatives to enhance machine performance and reduce costs in our biscuit factories.
- Company: Join FBC UK, a top biscuit manufacturer known for iconic brands like Maryland and Jammie Dodger.
- Benefits: Enjoy a supportive work culture, learning opportunities, and the chance to make a real impact.
- Why this job: Be part of a passionate team driving innovation in a fun, inclusive environment.
- Qualifications: BEng/MSc Degree or HND in Mechanical Engineering; experience in reliability engineering preferred.
- Other info: We value diversity and empower our employees to thrive and grow in their careers.
The predicted salary is between 36000 - 60000 £ per year.
We are FBC UK, Fox's Burton's Companies! We bake the UK's most incredible biscuits. FBC UK was a match made in heaven, with two of the top UK biscuits manufacturers (Burton's Biscuits and Fox's Biscuits) coming together to create one unique, integrated company. We are home to famous iconic brands, including Maryland, Fox's, Jammie Dodger & Rocky, to name just a few. We are proud manufacturing partners to some of the biggest UK retailers and household names. We bake our incredible biscuits at eight bakeries across the UK, located at Isle of Arran, Livingston, Blackpool, Llantarnam, Edinburgh, Kirkham, Batley & Dorset and our HQ in St Albans. Together, we employ circa 4,000 amazing colleagues across all our locations. We are currently the second biscuit manufacturer in the UK market with a strong ambition of becoming UK Market Leader.
We are committed to building an inclusive workforce that feels empowered to build a fulfilling and successful career. By embracing diversity, equity, and inclusion (DEI) we create a supportive environment for people to thrive and strive to have more positive impact. We understand that having formal and on-the-job learning opportunities is key to our colleagues' professional and personal growth. We are committed to providing an environment where everyone can learn from each other and grow through a variety of learning experiences.
About the Role
Reporting to the Site Engineering Manager, you'll be leading asset reliability initiatives, focusing on eliminating losses and reducing cost and ensuring maximum machine availability for production. You will embed proactive maintenance practices, drive data-driven decision-making, and enhance asset performance, ensuring our production facilities meet the highest standards of efficiency, safety, and quality.
Main Responsibilities
- Lead the development and implementation of condition-based maintenance (CBM) programs across the factory, leveraging advanced technologies such as vibration analysis, thermography, oil analysis and ultrasound.
- Standardise maintenance planning and scheduling processes to maximize resource utilisation, minimize unplanned downtime, and enhance operational efficiency.
- Conduct & lead deep dive initiatives detailing loss analysis using the insight to drive step change improvement in equipment reliability and OEE utilising modern techniques in a controlled environment.
- Conduct failure modes, effects & critical analysis (FMECA), Root Cause Analysis (RCA), Criticality Assessment and reliability-centred maintenance (RCM) to identify and eliminate recurring issues.
- Lead the optimisation of equipment PM schedules to ensure effective maintenance plans are in place to reduce failure dispersion.
- Collaborate with site teams to align on reliability priorities, integrating CBM insights into maintenance schedules and work order management.
- Provide technical leadership, training, and support to site teams in the use of reliability tools, fostering a culture of continuous improvement and reliability excellence.
- Present progress reports, leading A3 improvement projects, and strategies to improve key performance indicators (KPIs).
- Support the management of the department budget in line with functional strategy.
What are the key ingredients for the role?
- BEng/MSc Degree or HND in Mechanical Engineering or relevant equivalent experience.
- Solid understanding/Qualifications in Continuous Improvement such as Lean Six Sigma.
- Good understanding of Bakery processing equipment or equivalent with hands-on experience in reliability engineering principles.
- Expertise in deploying and managing Condition Based Maintenance (CBM) technologies such as vibration analysis, thermography, Oil Analysis, and ultrasound.
- Strong skills in engineering planning and scheduling processes and utilising CMMS systems (SHIRE) and managing contract engineering stores.
Diversity Statement
FBC UK is committed to building a diverse and inclusive culture in which all employees feel welcomed and appreciated and have the same opportunities. We believe all of our people are equally talented in their own way. In nurturing the curiosity and natural abilities of our employees, we provide them, generation after generation, the means to succeed personally and professionally, enabling them to craft their journey at FBC UK. The diversity of our talents is what makes our work environment multicultural, innovative and highly rewarding.
Reliability Manager employer: Fox's Burton's Companies
Contact Detail:
Fox's Burton's Companies Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Reliability Manager
✨Tip Number 1
Familiarise yourself with the specific technologies mentioned in the job description, such as vibration analysis and thermography. Being able to discuss these tools confidently during your interview will show that you have the technical knowledge they are looking for.
✨Tip Number 2
Research FBC UK's current initiatives and projects related to reliability engineering. Understanding their current challenges and successes can help you tailor your conversation and demonstrate your genuine interest in contributing to their goals.
✨Tip Number 3
Network with current or former employees of FBC UK on platforms like LinkedIn. Engaging with them can provide you with insider insights about the company culture and expectations, which can be invaluable during your interview.
✨Tip Number 4
Prepare examples from your past experience that showcase your ability to lead reliability initiatives and implement continuous improvement strategies. Be ready to discuss how you've successfully reduced downtime or improved efficiency in previous roles.
We think you need these skills to ace Reliability Manager
Some tips for your application 🫡
Tailor Your CV: Make sure your CV highlights relevant experience in reliability engineering and continuous improvement. Use specific examples that demonstrate your expertise in condition-based maintenance technologies and bakery processing equipment.
Craft a Compelling Cover Letter: In your cover letter, express your passion for the biscuit industry and how your skills align with FBC UK's goals. Mention your understanding of their commitment to diversity and inclusion, and how you can contribute to their culture.
Highlight Relevant Qualifications: Clearly list your qualifications, such as your BEng/MSc Degree or HND in Mechanical Engineering. Emphasise any certifications in Lean Six Sigma or other continuous improvement methodologies that are relevant to the role.
Showcase Problem-Solving Skills: Provide examples of past projects where you successfully conducted root cause analysis or implemented condition-based maintenance programs. This will demonstrate your ability to drive improvements and enhance asset performance.
How to prepare for a job interview at Fox's Burton's Companies
✨Showcase Your Technical Expertise
As a Reliability Manager, it's crucial to demonstrate your understanding of condition-based maintenance technologies. Be prepared to discuss your experience with vibration analysis, thermography, and other relevant tools. Highlight specific examples where you've successfully implemented these techniques to improve equipment reliability.
✨Emphasise Continuous Improvement
FBC UK values innovation and efficiency. Share your knowledge of Lean Six Sigma or other continuous improvement methodologies. Discuss how you've applied these principles in past roles to enhance operational efficiency and reduce downtime.
✨Prepare for Scenario-Based Questions
Expect questions that assess your problem-solving skills, particularly around failure modes and root cause analysis. Prepare to walk through a specific scenario where you identified a recurring issue and the steps you took to resolve it, showcasing your analytical thinking.
✨Align with Company Values
FBC UK prides itself on its inclusive culture and community values. Research their commitment to diversity, equity, and inclusion, and be ready to discuss how you can contribute to this environment. Share personal experiences that reflect your alignment with these values.
