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- Tasks: Lead process improvements in manufacturing and support technical operations.
- Company: Forterra PLC is a leading manufacturer of concrete and clay building products.
- Benefits: Enjoy competitive salary, generous holiday allowance, gym benefits, and personal development opportunities.
- Why this job: Join a forward-thinking team focused on sustainability and innovation in the construction sector.
- Qualifications: Material Science or Process Engineering background with 10+ years of experience preferred.
- Other info: Be part of a company committed to safety and continuous improvement.
The predicted salary is between 42000 - 84000 ÂŁ per year.
Forterra – Hams Hall, Canton Lane, Coleshill, Birmingham, United Kingdom Req #372
16 July 2025
We are currently looking for an enthusiastic individual to join our Technical team in the position of Brick Process Engineer.
As a Central Brick Process Engineer, they will liaise with Engineering, Quality as well as Operational plants they support – Aircrete, Brick and Concrete (with accountability for delivering Process and Innovation improvement (Quality, Delivery, Sustainability, Cost improvement).
They will act as the process improvement lead on the resolution of issues associated to process, materials, and technical aspects. They will lead improvement in the areas of cost saving, product development, sustainability, and process realisation through delivery of New Product Development / Innovation projects assigned through the Technical Operations Manager.
Your duties would include but not limited to the following:
Technical Operational Support and Guidance
- Practical exposure of manufacturing technology within Aircrete, Brick or Concrete product manufacture at Forterra sites
- Lead Material Development and Optimisation projects on site (raw material change/optimisation, Process optimisation, other cost saving / sustainability projects)
- Process and or Material Specialist who has an exceptional understanding of lab to pilot to plant process scaling.
- Act as a Subject Matter Expert in problem solving on site/plant as requested.
Process Engineering Development, Plant Optimisation Trials And Site Optimisation
- Complete optimisation trials to reduce overage of materials, maintain process capability of product and compliance requirements.
- Lead the technical aspects and impacts of any New Product Development project associated to the scope of their vocation ensuring trials, document control and finished product integrity is maintained.
- Lead Process Engineering improvement in association to CAPEX generation of Process/Quality/Innovation/Equipment/Systems.
- Implement systems and technology to mitigate reliance on paper-based systems (i.e.Quality Monitor / Analyst), in addition new technologies that provide greater autonomy (AI, Cameras etc.)
- Improvement activity aligned to reducing energy, over processing and over production initiatives with an over-arching deliverable on Innovation.
Process Improvement, Sustainability & Innovation
- Develop and maintain a close relationship with the Quality and Engineering teams ensuing that Compliance and Assurance aspects are introduced, followed and maintained (i.e. Control plan, Finished product specifications).
- Application of CI tools and framework (5 why, FMEA, Cause and Effect Analysis)
- Develop and deliver Process innovation delivery projects through appropriate ICE ranking.
Mentorship and Development
- Extensive mentoring of junior staff in developing their dissertations in Material Technology.
- Support On site technical training delivery to all levels of the business.
- Ensuring staff members continuously improve their own personal development.
- Promote continuous improvement in all areas of the plant through the adoption and implementation of WCM philosophies tools and techniques associated with FI and TPM practices.
About You
- Ability to prioritise and work to tight deadlines
- Effective communication skills, both verbal and written
- Excellent knowledge of Microsoft Excel, Word, Outlook and MS teams
- Material Science or Science Management background or Process Engineer (Batchelor degree or relevant experience)
- +10yrs preferred, (BTEC/HNC, Degree Continuous Improvement (6Sigma Green Belt etc)
What We Can Offer You
- Competitive Salary and Benefits package
- Life Assurance and Company Pension Scheme up to 10% employer contribution
- Generous holiday allowance
- Gym benefit and Cycle 2 Work Scheme
- Access to Employee Assistance Programme for self and family members
- Employee Referral Scheme
- Service Awards
- Sharesave Scheme eligibility
- Holiday Exchange Scheme
- Financial Wellbeing Program
- Personal development and opportunities for progression
- Company Annual Bonus Scheme
We are a leading manufacturer of a diverse and trusted range of concrete and clay building products used extensively within the construction sector, with instantly recognisable brands including Thermalite block, Bison Precast and the iconic London Brick.
Our complete product range comprises of clay bricks, aircrete blocks, aggregate blocks, precast concrete, flooring products, permeable paving and chimney, roofing, and flue systems.
Forterra’s purpose is to build lasting legacies, manufacturing a range of products from the ground up to support customers with their construction projects.
We are proud to be at the forefront of the industries’ safety standards and are committed to achieving zero harm in our workplaces.
Other details
- Pay Type Salary
Apply Now #J-18808-Ljbffr
Brick Process Engineer employer: Forterra plc
Contact Detail:
Forterra plc Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Brick Process Engineer
✨Tip Number 1
Familiarise yourself with the latest trends in manufacturing technology, especially within the brick and concrete sectors. Understanding innovations in sustainability and process optimisation will give you an edge during discussions with the hiring team.
✨Tip Number 2
Network with professionals in the industry through platforms like LinkedIn. Engaging with current employees at Forterra or similar companies can provide valuable insights into the company culture and expectations for the Brick Process Engineer role.
✨Tip Number 3
Prepare to discuss specific examples of your past experiences in process improvement and innovation projects. Highlighting your ability to lead teams and mentor junior staff will demonstrate your fit for the role.
✨Tip Number 4
Stay updated on the latest Continuous Improvement (CI) tools and methodologies, such as Six Sigma and FMEA. Being able to articulate how you've applied these tools in previous roles will showcase your expertise and commitment to quality.
We think you need these skills to ace Brick Process Engineer
Some tips for your application 🫡
Tailor Your CV: Make sure your CV highlights relevant experience in process engineering, particularly in manufacturing technology related to Aircrete, Brick, or Concrete. Use specific examples that demonstrate your ability to lead process improvement and innovation.
Craft a Compelling Cover Letter: In your cover letter, express your enthusiasm for the role and the company. Discuss how your background in material science or process engineering aligns with Forterra's goals, especially in sustainability and cost-saving initiatives.
Showcase Your Problem-Solving Skills: Provide examples of past projects where you successfully resolved technical issues or led process optimisations. Highlight your experience with CI tools like FMEA or Cause and Effect Analysis, as these are crucial for the role.
Highlight Communication Skills: Since effective communication is key for this position, mention any experience you have in mentoring or training others. Emphasise your ability to convey complex technical information in an understandable way, which is essential for liaising with various teams.
How to prepare for a job interview at Forterra plc
✨Understand the Role
Make sure you thoroughly understand the responsibilities of a Brick Process Engineer. Familiarise yourself with terms like process optimisation, material development, and sustainability initiatives, as these will likely come up during your interview.
✨Showcase Your Experience
Prepare to discuss your previous experience in process engineering, particularly any projects related to cost savings or product development. Be ready to provide specific examples that demonstrate your problem-solving skills and technical expertise.
✨Communicate Effectively
Since effective communication is key in this role, practice articulating complex technical concepts in simple terms. This will help you convey your ideas clearly and show that you can mentor others, which is part of the job.
✨Prepare Questions
Have a list of insightful questions ready for your interviewers. Inquire about the company's current challenges in process improvement or their approach to sustainability. This shows your genuine interest in the role and the company.
