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- Tasks: Lead reliability initiatives to enhance machine performance and reduce costs.
- Company: Join FBC UK, a leading biscuit manufacturer with iconic brands like Jammie Dodger and Maryland.
- Benefits: Enjoy a supportive work environment, opportunities for innovation, and a commitment to inclusivity.
- Why this job: Be part of a dynamic team driving improvements in the UK's biscuit manufacturing industry.
- Qualifications: BEng/MSc in Mechanical Engineering or equivalent, plus experience in reliability engineering.
- Other info: Full-time role based on-site in Cwmbran, with a focus on continuous improvement.
The predicted salary is between 36000 - 60000 £ per year.
Join to apply for the Reliability Manager role at Fox's Burton's Companies (FBC UK&ROI).
Location: Cwmbran, GB
Company Description
We are FBC UK, Fox's Burton's Companies! We bake the UK's most incredible biscuits. FBC UK was formed by two of the top UK biscuits manufacturers, Burton's Biscuits and Fox's Biscuits. We are home to famous brands like Maryland, Fox's, Jammie Dodger & Rocky. We are proud manufacturing partners to major UK retailers and have eight bakeries across the UK, employing around 4,000 colleagues. We aim to become the UK Market Leader in biscuit manufacturing. We value our people and encourage innovative ideas and an entrepreneurial spirit. Our commitment to building an inclusive workforce is paramount, and we strive to create a supportive environment for everyone.
About The Role
Reporting to the Site Engineering Manager, you'll lead asset reliability initiatives, focusing on eliminating losses, reducing costs, and ensuring maximum machine availability for production. You will embed proactive maintenance practices, drive data-driven decision-making, and enhance asset performance.
Main Responsibilities
- Lead the development and implementation of condition-based maintenance (CBM) programs across the factory.
- Standardise maintenance planning and scheduling processes to maximize resource utilisation and minimize unplanned downtime.
- Conduct loss analysis to drive improvements in equipment reliability and OEE.
- Perform FMECA, RCA, Criticality Assessment, and RCM to eliminate recurring issues.
- Optimise equipment PM schedules to ensure effective maintenance plans.
- Collaborate with site teams on reliability priorities, integrating CBM insights into maintenance schedules.
- Provide technical leadership and training to site teams in reliability tools.
- Present progress reports and lead A3 improvement projects.
- Support the management of the department budget.
What are the key ingredients for the role?
- BEng/MSc Degree or HND in Mechanical Engineering or relevant equivalent experience.
- Food safety/Hygiene qualification (e.g., IOSH).
- Qualifications in Continuous Improvement such as Lean Six Sigma.
- Understanding of Bakery processing equipment with hands-on experience in reliability engineering principles.
- Expertise in CBM technologies including vibration analysis, thermography, and oil analysis.
- Strong skills in engineering planning and scheduling processes.
Diversity Statement
FBC UK is committed to building a diverse and inclusive culture where all employees feel welcomed and appreciated. We believe in nurturing the curiosity and abilities of our employees to enable them to succeed personally and professionally.
Seniority level: Mid-Senior level
Employment type: Full-time
Job function: Management and Manufacturing
Industries: Food and Beverage Manufacturing
Reliability Manager employer: FBC
Contact Detail:
FBC Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Reliability Manager
✨Tip Number 1
Familiarise yourself with the specific reliability engineering principles mentioned in the job description, such as condition-based maintenance (CBM) and failure mode effects and criticality analysis (FMECA). This knowledge will help you engage in meaningful conversations during interviews.
✨Tip Number 2
Network with professionals in the food and beverage manufacturing industry, particularly those who have experience in reliability management. Attend industry events or join relevant online forums to gain insights and potentially get referrals.
✨Tip Number 3
Prepare to discuss your hands-on experience with bakery processing equipment and how you've applied reliability engineering principles in past roles. Real-world examples will demonstrate your capability and fit for the role.
✨Tip Number 4
Showcase your understanding of continuous improvement methodologies like Lean Six Sigma. Be ready to explain how you've implemented these practices to enhance asset performance and reduce costs in previous positions.
We think you need these skills to ace Reliability Manager
Some tips for your application 🫡
Tailor Your CV: Make sure your CV highlights relevant experience in reliability engineering and maintenance practices. Emphasise any qualifications you have, such as Lean Six Sigma or food safety certifications, that align with the job requirements.
Craft a Compelling Cover Letter: Write a cover letter that showcases your passion for the food and beverage industry and your understanding of the role. Mention specific achievements in previous roles that demonstrate your ability to lead asset reliability initiatives.
Highlight Technical Skills: In your application, clearly outline your technical skills related to condition-based maintenance (CBM) technologies, such as vibration analysis and thermography. Provide examples of how you've applied these skills in past positions.
Showcase Leadership Experience: Since the role involves providing technical leadership and training, include examples of your leadership experience. Discuss how you've successfully led teams or projects in the past, particularly in improving equipment reliability.
How to prepare for a job interview at FBC
✨Know Your Engineering Fundamentals
Brush up on your mechanical engineering principles, especially those related to reliability engineering. Be prepared to discuss your understanding of CBM technologies and how they apply to the bakery processing equipment.
✨Showcase Your Problem-Solving Skills
Be ready to provide examples of how you've conducted loss analysis or implemented FMECA and RCA in previous roles. Highlight specific instances where your actions led to improved equipment reliability or reduced downtime.
✨Demonstrate Leadership and Collaboration
Since the role involves leading teams and collaborating with site teams, prepare to discuss your experience in providing technical leadership and training. Share examples of how you've successfully integrated insights into maintenance schedules.
✨Align with Company Values
FBC UK values diversity and innovation, so be sure to express your commitment to these principles. Discuss how you can contribute to an inclusive culture and bring innovative ideas to enhance asset performance.
