At a Glance
- Tasks: Design and develop advanced EV battery cooling and thermal systems in a high-performance automotive setting.
- Company: Join Expleo, a leader in integrated engineering and digital transformation.
- Benefits: Enjoy a collaborative environment, competitive benefits, and access to accredited training courses.
- Other info: Be part of a diverse team that values innovation and inclusivity.
- Why this job: Make a real impact in the EV industry while working on cutting-edge technology.
- Qualifications: Bachelor’s or Master’s in Mechanical Engineering with 5+ years in automotive design.
The predicted salary is between 50000 - 70000 € per year.
Expleo is a trusted partner for end-to-end, integrated engineering, quality services and management consulting for digital transformation. We help businesses harness unrelenting technological change to successfully deliver innovations that will help them gain a competitive advantage and improve the everyday lives of people around the globe. We are seeking an experienced Senior Mechanical Design Engineer to support the development of advanced EV battery cooling and thermal management systems within a high-performance automotive environment.
The successful candidate will be responsible for the design and development of mechanical components and assemblies related to HV battery systems, including cooling circuits, expansion tanks, hoses, brackets, and associated interfaces. The role requires strong CAD capability, excellent engineering judgement, and experience working within automotive product development and release processes. This position suits an engineer with a strong background in thermal systems, mechanical packaging, and automotive design engineering, ideally within EV, motorsport, or high-performance vehicle programmes.
Responsibilities
- Design and develop mechanical components and assemblies for EV battery cooling and thermal systems
- Produce 3D CAD models and 2D manufacturing drawings using CATIA V5
- Apply GD&T principles in accordance with automotive standards
- Support requirements capture and engineering specification activities
- Perform engineering calculations including: Conduct interface and packaging checks between new and existing vehicle systems
- Prepare CAD models and geometry for CFD analysis
- Support DFMEA activities and engineering risk assessments
- Collaborate with suppliers to ensure Design for Manufacture (DFM) considerations are achieved
- Support engineering release activities through PLM/PDM systems
- Participate in design reviews and cross-functional engineering discussions
- Ensure all work is completed in line with programme timing, quality, and engineering standards
Qualifications
Bachelor’s or Master’s degree in Mechanical Engineering, Automotive Engineering, Mechatronics, or a related engineering discipline.
Essential skills
- Strong mechanical design engineering capability within automotive environments
- Advanced experience using CATIA V5
- Excellent understanding of: GD&T, Tolerance analysis, Mechanical packaging, DFM principles
- Experience designing cooling system components such as: Expansion tanks, Coolant hoses, Pipework, Brackets and mountings, Clamping systems
- Ability to perform engineering calculations and design validation activities
- Familiarity with DFMEA processes and engineering release workflows
- Strong communication and cross-functional collaboration skills
- Ability to work independently within fast-paced engineering programmes
Desired skills
- Experience with HV battery pack integration and ESS systems
- Exposure to CFD workflows and thermal simulation support activities
- Knowledge of automotive PLM/PDM systems
- Understanding of APQP and automotive quality processes
- Familiarity with prototype build and validation activities
- Motorsport or high-performance automotive experience
- Understanding of lightweight structures and packaging optimisation
- Awareness of functional safety and EV system integration considerations
Experience
- 5+ years’ experience in automotive mechanical design engineering
- Experience working on EV or hybrid vehicle programmes
- Proven experience in HV battery thermal management or cooling system design
- Background within automotive OEM, motorsport, hypercar, or Tier 1 supplier environments
- Experience supporting full product development lifecycle from concept through release
- Experience interacting directly with suppliers and manufacturing teams
Benefits
- Collaborative working environment – we stand shoulder to shoulder with our clients and our peers through good times and challenges
- We empower all passionate technology loving professionals by allowing them to expand their skills and take part in inspiring projects
- Expleo Academy - enables you to acquire and develop the right skills by delivering a suite of accredited training courses
- Competitive company benefits
- Always working as one team, our people are not afraid to think big and challenge the status quo
As a Disability Confident Committed Employer we have committed to: Ensure our recruitment process is inclusive and accessible, Communicating and promoting vacancies, Offering an interview to disabled people who meet the minimum criteria for the job, Anticipating and providing reasonable adjustments as required, Supporting any existing employee who acquires a disability or long term health condition, enabling them to stay in work.
We are an equal opportunities employer and welcome applications from all suitably qualified persons regardless of their race, sex, disability, religion/belief, sexual orientation or age. We treat everyone fairly and equitably across the organisation, including providing any additional support and adjustments needed for everyone to thrive.
Senior Mechanical Design Engineer (EV Battery Cooling & Thermal Systems) in Guildford employer: Expleo
Expleo is an exceptional employer, offering a collaborative and inclusive work environment where technology enthusiasts can thrive. With a strong focus on employee development through the Expleo Academy, team members are empowered to expand their skills while working on cutting-edge projects in the high-performance automotive sector. Located in a dynamic industry, we provide competitive benefits and a culture that encourages innovation and challenges the status quo, making it a rewarding place for Senior Mechanical Design Engineers passionate about EV technology.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Mechanical Design Engineer (EV Battery Cooling & Thermal Systems) in Guildford
✨Tip Number 1
Network like a pro! Reach out to your connections in the automotive and engineering sectors. Attend industry events or webinars, and don’t be shy about introducing yourself. You never know who might have the inside scoop on job openings!
✨Tip Number 2
Show off your skills! Create a portfolio showcasing your best CAD designs and projects related to EV battery cooling systems. This will give potential employers a tangible sense of what you can bring to the table.
✨Tip Number 3
Prepare for interviews by brushing up on your technical knowledge and soft skills. Be ready to discuss your experience with thermal management systems and how you've tackled challenges in past projects. Confidence is key!
✨Tip Number 4
Don’t forget to apply through our website! It’s the best way to ensure your application gets noticed. Plus, we love seeing candidates who are proactive and engaged with our company.
We think you need these skills to ace Senior Mechanical Design Engineer (EV Battery Cooling & Thermal Systems) in Guildford
Some tips for your application 🫡
Tailor Your CV:Make sure your CV is tailored to the Senior Mechanical Design Engineer role. Highlight your experience with EV battery systems, CAD skills, and any relevant projects you've worked on. We want to see how your background aligns with what we're looking for!
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you're passionate about automotive engineering and how your skills can contribute to our team. Be sure to mention specific experiences that relate to the job description.
Show Off Your Technical Skills:Since this role requires strong CAD capabilities and knowledge of thermal systems, make sure to include examples of your work with CATIA V5 and any relevant engineering calculations. We love seeing your technical prowess in action!
Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re keen on joining our team at Expleo!
How to prepare for a job interview at Expleo
✨Know Your CAD Inside Out
Make sure you're well-versed in CATIA V5, as it's a key tool for this role. Brush up on creating 3D models and 2D drawings, and be ready to discuss your previous projects where you used these skills.
✨Understand Thermal Systems
Since the position focuses on EV battery cooling and thermal management, review your knowledge of thermal systems. Be prepared to explain how you've designed components like expansion tanks and coolant hoses in past roles.
✨Showcase Your Engineering Judgement
Be ready to demonstrate your engineering judgement through examples. Discuss how you've applied GD&T principles and conducted interface checks in your previous projects, highlighting your problem-solving skills.
✨Collaborate and Communicate
This role requires strong collaboration with suppliers and cross-functional teams. Prepare examples of how you've successfully worked with others in fast-paced environments, showcasing your communication skills and teamwork.
