Test Technician

Evolito’s mission is to accelerate the adoption of electric propulsion in aerospace applications in support of a net-zero world. We will help to revolutionise personal mobility and transform our towns and cities with clean, noise-free air transportation. Evolito develops and manufactures class-leading, lightweight, high-power, and high-torque-density electric propulsion systems for a range of aerospace markets, including EVTOL, Unmanned Aerial Vehicles and General Aviation. As well as ultra-high performance, low-weight electric motors and controllers, Evolito specialises in high-integrity, bespoke battery systems for the aerospace and defence markets. The team is scaling rapidly and has ambitious growth plans over the next twelve to eighteen months. As part of our current high-growth phase, we are looking for a Test Technician to join us to support testing and verification of Evolito’s motors, controllers, and electric drive systems towards certification under the guidelines of RTCA DO-160G.

Key Responsibilities

• Assembling test configurations, involving installation and maintenance of mechanical assemblies, electrical equipment up to 1500 Vdc, water and oil coolant systems, instrumentation hardware, communication hardware (e.g., CAN) and pneumatic equipment.
• Setup of test control system configuration in accordance with the test requirements.
• Operating test rigs such as dynos, vibration/shaker, EMC and HALT/HASS chambers to test cutting-edge electrical motors, controllers and electric drive systems.
• Following pre-test assessment processes to ensure test readiness covering technical, operational and safety considerations.
• Supporting engineers in the creation of test cases and procedures for conducting tests.
• Conducting pre-defined data analysis and using pre-existing analysis tools (e.g., MATLAB & Python scripts).
• Soldering and assembly of wiring harnesses and other electrical assemblies for test instrumentation (e.g., simple mechanical/electrical parts including looms, connectors, crimping, etc.).
• Supporting Lead T&V Engineers in laboratory operations such as 6S, H&S and COSHH documentation and training.
• Taking a leading role in laboratory equipment maintenance and calibration.
• Identifying and feeding back potential rig design improvements to the wider team.
• Prioritising safety actions over other tasks and being mindful of the potential safety implications of all testing activities.
• Documenting laboratory procedures and safe systems of work.
• Supporting cross-functional activities with software, controls and hardware electronics teams.

Skills and Experience Required

• Degree in Mechanical or Mechatronics Engineering disciplines or equivalent knowledge and experience.
• Proven experience working in a test environment within automotive or aerospace, with exposure to electric motors or controllers.
• Experience in setting up and operating test equipment according to standard operating procedures.
• Ability to read and modify electrical schematics.
• Competency in wire and cable preparation, soldering, crimping, and plumbing of low-pressure fluid circuits.
• Competence in debugging electrical systems and conducting basic electrical tests, such as impedance and continuity.
• Familiarity with CAN or RS-485 standards.
• Experience working with high-voltage systems up to 1500 Vdc.
• Instinctive problem-solving skills coupled with a sound analytical approach.
• Ability to lift up to 25 kg on occasion with the appropriate manual handling techniques.
• Good attention to detail and appreciation of the importance of good test data to the end user.
• A flexible approach to work, with the desire to thrive in a dynamic, fast-moving environment.
• Good verbal and written communication skills.
• Ability to work under pressure while managing conflicting demands against tight deadlines.
• UK driving licence and ability to travel.