Quality Engineer - Failure Investigations in Manchester

Join our dynamic team at DEKA and be at the forefront of solving complex technical challenges! As our Quality Engineer focused on Failure Investigations, you'll be a key player in our collaborative environment, leading root cause investigations and driving product improvements through systematic analysis. Quality Engineering is a high-visibility role with a significant, direct impact on the success of the project and the safety of our products.

As a key contributor to our team, the following skills are required:

• Technical Expertise: Strong ability to comprehend complex electromechanical systems and apply engineering principles to failure analysis. Solid engineering foundation with practical problem-solving skills.
• Investigative Mindset: Natural curiosity and systematic approach to uncovering root causes through data analysis, inductive and deductive reasoning, and structured problem-solving methodologies.
• Risk Management Acumen: Understanding of how failure modes relate to product risks and ability to translate investigation findings into risk file updates.
• Project Leadership: Skilled in managing investigation timelines, coordinating with multiple stakeholders, and driving investigations to closure with actionable outcomes.
• Collaboration: Effectively lead cross-functional investigation teams, facilitate discussions, and build consensus around root cause and corrective actions. Foster a supportive and productive investigation environment.
• Analytical Thinking: Ability to synthesize complex technical data, identify patterns, and draw sound conclusions from incomplete or ambiguous information.
• Effective Communication: Ability to present investigation findings clearly and persuasively to diverse audiences, from technicians to senior leadership, adapting technical depth appropriately.
• Self-Motivated: Able to independently manage multiple concurrent investigations, prioritise effectively, and maintain momentum without constant oversight.
• Technical Writing: Proficient in documenting investigation reports, root cause analyses, and technical summaries with clarity, precision, and appropriate detail.

As a Quality Engineer, you will contribute in the following areas:

• Lead and support field return investigations from initiation through closure, ensuring thorough root cause analysis and appropriate corrective actions.
• Participate actively in multidisciplinary investigation teams, bringing quality and regulatory perspective to technical discussions.
• Analyse field return data, failure modes, and trends to identify systemic issues and improvement opportunities.
• Interpret investigation results and translate findings into actionable recommendations for design, manufacturing, or process improvements.
• Ensure investigation findings are properly documented and integrated into the risk management file in accordance with ISO 14971:2019.
• Evaluate failure modes against existing risk analyses (FMEAs, Risk Analysis) and identify when risk file updates are warranted.
• Attain and maintain comprehensive understanding of device design, manufacturing processes, and core technologies to support effective investigation.
• Utilise structured problem-solving methodologies (e.g., 5 Whys, Ishikawa diagrams, Fault Tree Analysis) to systematically identify root causes.
• Review and approve investigation reports to ensure accuracy, completeness, and regulatory compliance.
• Provide guidance on QMS, FDA Part 820, and ISO 13485 compliance as it relates to investigations and corrective actions.
• Collaborate with design, manufacturing, and test teams to implement and verify corrective actions.
• Contribute to continuous improvement initiatives based on investigation insights.

Required Training / Knowledge:

• BS/MS in Science or Engineering.
• 3-5 years’ experience in quality engineering, failure analysis, or related role in a regulated environment.
• Demonstrated experience leading or supporting root cause investigations.
• Strong understanding of failure analysis methodologies and problem-solving tools.
• Knowledge of FDA's Quality System Regulation (21 CFR Part 820).
• Knowledge of ISO 13485 and related quality standards.
• Experience with Risk Management principles (ISO 14971).
• Experience with Corrective and Preventive Action (CAPA) processes.
• Strong data analysis and interpretation skills.
• Excellent written and verbal communication skills.
• Proficient in data analysis and documentation tools, including Excel, Word, Visio, and statistical analysis software.

Nice to have:

• Experience with medical device field returns and complaint handling.
• Knowledge of ISO 10993 (biocompatibility) and other product testing standards.
• Experience with Design for Reliability (DFR) principles.
• Familiarity with statistical analysis tools (Minitab, JMP, etc.).
• Experience with electromechanical device development.
• Six Sigma or other formal problem-solving certification (Green Belt, Black Belt).
• Experience interfacing with regulatory bodies or participating in audits.