At a Glance
- Tasks: Drive quality improvements and risk management in precision assembly operations.
- Company: Leading manufacturer focused on innovation and quality excellence.
- Benefits: Competitive salary, career progression, and professional development opportunities.
- Other info: Pathway to Quality Manager role within 2-3 years.
- Why this job: Join a dynamic team and shape the future of quality engineering.
- Qualifications: 5+ years in Quality Engineering with strong risk management skills.
The predicted salary is between 40950 - 50050 £ per year.
- Senior Quality Engineer
- Overview
The Senior Quality Engineer plays a central role in driving shop-floor quality, proactive risk mitigation, and systematic continuous improvement across our precision electro-mechanical assembly operations.
Working closely with senior quality leadership, this role champions a preventive quality culture, using data-driven methodologies to eliminate manufacturing vulnerabilities, reduce scrap, and optimize assembly efficiency.
This role operates on a structured, mentored succession pathway with the explicit objective of stepping into the Quality Manager role within 2 to 3 years.
Key Responsibilities & Deliverables
- Assembly Quality, Defect Prevention & Continual Improvement
- Manage daily shop-floor quality gates, rework dispositions, scrap logging, and concession reviews within the MES (e Boss).
- Champion site Continual Improvement (CI) action plans by analysing scrap trends, first-pass yield, and assembly bottleneck data to drive targeted Kaizen and Lean/Six Sigma defect-reduction projects.
- Lead containment and root cause investigations using structured 8D, Ishikawa, and 5-Why problem-solving tools, ensuring corrective and preventive actions (CAPA) permanently eliminate failure modes.
- Update and optimize workstation Control Plans, Standard Operating Procedures (SOPs), operator training matrices, and tool calibration schedules.
- Proactive Risk Management & Change Control
- Champion risk management methodologies on the assembly line, creating and maintaining Process Failure Mode and Effects Analysis (PFMEA) to anticipate build risks and implement mistake-proofing (Poka-Yoke) solutions.
- Evaluate Engineering Change Notices (ECNs) through a risk-based lens, assessing impacts on product reliability, tooling, test protocols, and quality documentation prior to sign-off.
- Conduct routine shop-floor Health, Safety & Environmental Risk Assessments ( 2 per month) and maintain operational risk registers.
- Supplier Quality Risk & Incoming Assurance
- Mitigate supply chain quality risks by validating Initial Sample Inspection Reports (ISIR), Part Submission Warrants (PPAP), and Supplier Control Specification Sheets (SCSS), including Gauge R&R / MSA and Cpk capability verification.
- Manage Goods Inwards inspection standards, raise supplier rejections in Win Man ERP, and partner with procurement to enforce robust Supplier Corrective Action Requests (SCAR).
- Participate in risk-based supplier onboarding audits ( 6 per annum) and supplier technical audits ( 3 per annum, including domestic and international travel).
- Customer Assurance & QMS Governance
- Manage customer warranty investigations ( 2 per month), leading root cause teardowns and delivering comprehensive 8D reports that demonstrate verified systemic prevention.
- Support external certification and customer audits, conduct risk-based internal audits across ISO 9001 / ISO 14001, and coach internal auditors in identifying systemic non-conformances and improvement opportunities.
- Succession & Progression Milestones
- Year 1: Full operational autonomy over daily concessions, ERP/MES transactions, calibration, 8D warranty closures, and ownership of the monthly CI action register.
- Year 2: Lead internal auditing programs, direct supplier risk assessments, manage PFMEAs, and deliver monthly Quality & CI KPI reporting to management.
- Year 3: Lead external ISO recertifications, chair Management Reviews, direct the business risk register, and formally step into the Quality Manager role.
- Candidate Specification & Qualifications
- Experience: 5+ years in Quality Engineering within precision electro-mechanical assembly, precision mechanical manufacturing, or automotive tier-1 environments.
- Competencies in Risk & CI
- Proven track record in applying Risk Management tools (PFMEA, risk assessments, mistake-proofing).
- Strong practitioner of Continual Improvement tools (8D, DMAIC, 5-Why, Value Stream Mapping, SPC, Cpk).
- Practical application of Core Tools (APQP, PPAP, MSA, FMEA, SPC).
- ISO9001 / ISO14001 Internal Auditor (Ideally Lead Auditor status)
- Standards & Systems: Working knowledge of ISO 9001:2015 and ISO 14001:2015 (Internal Auditor qualified); experience with ERP (e. g., Win Man) and digital MES software (e. g., e Boss).
- Education: HNC/HND or BEng in Mechanical, Electrical, or Manufacturing Engineering (or equivalent demonstrable industry experience).
Senior Quality Assurance Engineer in England employer: Electriifed Motors
Electriifed Motors is an attractive employer due to its commitment to professional growth and a structured career path. The company fosters a collaborative work environment that encourages continuous improvement and skill enhancement, making it an ideal place for individuals looking to advance their careers in quality assurance.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Quality Assurance Engineer in England
✨Join Local Manufacturing Groups
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✨Show Off Your Skills in Practical Spaces
Consider participating in workshops or open days at manufacturing companies. It's a great way to show off your hands-on skills in a real-world environment and can sometimes lead to job offers right on the spot. Keep an eye on announcements from local manufacturers for these opportunities!
✨Leverage the Power of Internships
While you're looking for full-time positions, don't underestimate the power of internships! Even if you don't see a direct role, securing an internship at a company can open doors to future jobs. Many manufacturing firms prefer to hire from their intern pool, so it's definitely worth considering.
✨Apply Directly Through Company Websites
When you find a role at a company you love, like Electriifed Motors, apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
We think you need these skills to ace Senior Quality Assurance Engineer in England
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to Electriifed Motors specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at Electriifed Motors
✨Know Your Manufacturing Processes
Before you walk into the interview with Electriifed Motors, brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like Electriifed Motors value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
