At a Glance
- Tasks: Design and manage innovative aerospace tooling solutions from concept to commissioning.
- Company: DFS Composites Ltd, a leader in sustainable composite tooling for aerospace and wind energy.
- Benefits: Career development, collaborative environment, and the chance to work on high-impact projects.
- Other info: Mentorship opportunities and hands-on testing experiences await you!
- Why this job: Join a forward-thinking team and make a real difference in renewable energy and aerospace.
- Qualifications: 5+ years in aerospace tooling, with experience in composites and engineering design.
The predicted salary is between 50000 - 70000 £ per year.
About Us
DFS Composites Ltd designs and manufactures cutting-edge composite tooling solutions for a global customer base across the wind energy and aerospace sectors. With a strong focus on sustainability and innovation, we pride ourselves on delivering high-performance engineering solutions that support the future of clean energy and advanced manufacturing.
The Role
We are seeking a Senior Mechanical Design Engineer to join our growing team. This role offers the opportunity to take ownership of the full lifecycle of tooling solutions — from initial concept through to detailed design, testing, inspection, and commissioning. You will play a key role in delivering innovative engineering solutions while working closely with cross-functional teams and customers on a diverse range of projects.
Key Responsibilities
- Lead and manage design activities across multiple projects
- Develop concepts from customer requirements through to final design
- Produce high-quality CAD models, engineering drawings, and Bills of Materials (BOMs)
- Perform structural simulations using FEA tools
- Carry out engineering calculations to support design decisions
- Ensure compliance with relevant codes, standards, and internal procedures
- Review and check designs, drawings, and calculations
- Specify appropriate components and materials
- Maintain up-to-date knowledge of engineering principles, technologies, and best practices
Documentation
- Prepare design reports, FEA reports, and calculation documentation in line with ISO standards
- Conduct risk assessments and DFMEAs
- Produce user manuals and supporting technical documentation
- Work effectively within a multidisciplinary team
- Participate in customer meetings as required
- Collaborate closely with production and installation teams throughout design and manufacturing phases
- Mentor and support junior engineers
- Develop and document test procedures for new products
- Carry out hands-on testing and validation activities
- Travel to customer and manufacturing sites to support installation, testing, and fault finding
Required Experience
- Minimum of 5 years’ relevant industry experience
- Aerospace tooling experience
- Composite tooling experience
- Experience with lifting, handling, and positioning jigs
- Knowledge of mechanisms and automation systems
What We Offer
- Opportunity to work on innovative, high-impact projects in renewable energy and aerospace
- A collaborative and forward-thinking engineering environment
- Career development and progression opportunities
Senior Mechanical Design Engineer in Aerospace Tooling in Lee-on-the-Solent employer: DFS Composites Limited
At DFS Composites Ltd, we are committed to fostering a dynamic and inclusive work environment in Lee-on-the-Solent, where innovation meets sustainability. As a mid-level Project Manager, you will not only contribute to cutting-edge projects in the wind energy and aerospace sectors but also benefit from our strong emphasis on employee growth and development. With competitive salaries, a collaborative culture, and opportunities to work on impactful engineering solutions, we offer a rewarding career path for those looking to make a difference in advanced manufacturing.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Mechanical Design Engineer in Aerospace Tooling in Lee-on-the-Solent
✨Tip Number 1
Network like a pro! Reach out to people in the aerospace and tooling sectors, especially those who work at DFS Composites Ltd. A friendly chat can open doors that a CV just can't.
✨Tip Number 2
Show off your skills! Prepare a portfolio showcasing your best design projects, especially those related to composite tooling. Bring it along to interviews to demonstrate your hands-on experience.
✨Tip Number 3
Be ready to discuss your problem-solving approach. Think of examples where you tackled complex engineering challenges, particularly in aerospace. This will show you're the right fit for the innovative environment at DFS.
✨Tip Number 4
Apply through our website! It’s the best way to ensure your application gets noticed. Plus, it shows you're genuinely interested in joining our team at DFS Composites Ltd.
We think you need these skills to ace Senior Mechanical Design Engineer in Aerospace Tooling in Lee-on-the-Solent
Some tips for your application 🫡
Tailor Your CV:Make sure your CV is tailored to the Senior Mechanical Design Engineer role. Highlight your experience in aerospace and composite tooling, and don’t forget to showcase any relevant projects you've worked on that align with our focus on innovation and sustainability.
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you’re passionate about aerospace tooling and how your skills can contribute to our mission at DFS Composites. Be sure to mention specific experiences that demonstrate your ability to manage design activities and collaborate with teams.
Showcase Your Technical Skills:We want to see your technical prowess! Include details about your experience with CAD software, FEA tools, and any engineering calculations you've performed. This will help us understand how you can hit the ground running in our multidisciplinary team.
Apply Through Our Website:Don’t forget to apply through our website! It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re keen on joining our innovative team at DFS Composites.
How to prepare for a job interview at DFS Composites Limited
✨Know Your Stuff
Make sure you brush up on your knowledge of aerospace tooling and composite materials. Be ready to discuss specific projects you've worked on, especially those that involved CAD modelling and FEA simulations. This will show that you’re not just familiar with the theory but have practical experience too.
✨Showcase Your Problem-Solving Skills
Prepare to talk about challenges you've faced in previous roles and how you overcame them. Think of examples where you had to carry out engineering calculations or conduct risk assessments. This will demonstrate your ability to think critically and work through complex issues.
✨Team Player Vibes
Since this role involves working closely with cross-functional teams, be ready to share experiences where you collaborated effectively with others. Highlight any mentoring roles you've taken on, as well as how you’ve supported junior engineers. This shows you can contribute positively to the team dynamic.
✨Ask Smart Questions
At the end of the interview, don’t forget to ask insightful questions about the company’s projects or their approach to sustainability in engineering. This not only shows your interest in the role but also your alignment with their values and goals.
