At a Glance
- Tasks: Design and manage innovative aerospace tooling solutions from concept to commissioning.
- Company: DFS Composites Ltd, a leader in sustainable composite tooling for aerospace and wind energy.
- Benefits: Career development, collaborative environment, and the chance to work on high-impact projects.
- Other info: Mentorship opportunities and hands-on testing experiences await you!
- Why this job: Join a forward-thinking team and make a real difference in renewable energy and aerospace.
- Qualifications: 5+ years in aerospace tooling, with experience in composites and engineering design.
The predicted salary is between 50000 - 70000 £ per year.
About Us
DFS Composites Ltd designs and manufactures cutting-edge composite tooling solutions for a global customer base across the wind energy and aerospace sectors. With a strong focus on sustainability and innovation, we pride ourselves on delivering high-performance engineering solutions that support the future of clean energy and advanced manufacturing.
The Role
We are seeking a Senior Mechanical Design Engineer to join our growing team. This role offers the opportunity to take ownership of the full lifecycle of tooling solutions — from initial concept through to detailed design, testing, inspection, and commissioning. You will play a key role in delivering innovative engineering solutions while working closely with cross-functional teams and customers on a diverse range of projects.
Key Responsibilities
- Lead and manage design activities across multiple projects
- Develop concepts from customer requirements through to final design
- Produce high-quality CAD models, engineering drawings, and Bills of Materials (BOMs)
- Perform structural simulations using FEA tools
- Carry out engineering calculations to support design decisions
- Ensure compliance with relevant codes, standards, and internal procedures
- Review and check designs, drawings, and calculations
- Specify appropriate components and materials
- Maintain up-to-date knowledge of engineering principles, technologies, and best practices
Documentation
- Prepare design reports, FEA reports, and calculation documentation in line with ISO standards
- Conduct risk assessments and DFMEAs
- Produce user manuals and supporting technical documentation
- Work effectively within a multidisciplinary team
- Participate in customer meetings as required
- Collaborate closely with production and installation teams throughout design and manufacturing phases
- Mentor and support junior engineers
- Develop and document test procedures for new products
- Carry out hands-on testing and validation activities
- Travel to customer and manufacturing sites to support installation, testing, and fault finding
Required Experience
- Minimum of 5 years’ relevant industry experience
- Aerospace tooling experience
- Composite tooling experience
- Experience with lifting, handling, and positioning jigs
- Knowledge of mechanisms and automation systems
What We Offer
- Opportunity to work on innovative, high-impact projects in renewable energy and aerospace
- A collaborative and forward-thinking engineering environment
- Career development and progression opportunities
Senior Mechanical Design Engineer in Aerospace Tooling in Lee-on-the-Solent employer: DFS Composites Limited
At DFS Composites Ltd, we are committed to fostering a dynamic and inclusive work environment in Lee-on-the-Solent, where innovation meets sustainability. As a mid-level Project Manager, you will not only contribute to cutting-edge projects in the wind energy and aerospace sectors but also benefit from our strong emphasis on employee growth and development. With competitive salaries, a collaborative culture, and opportunities to work on impactful engineering solutions, we offer a rewarding career path for those looking to make a difference in advanced manufacturing.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Mechanical Design Engineer in Aerospace Tooling in Lee-on-the-Solent
✨Join Aerospace Forums and Groups
Get involved in aerospace engineering forums and online communities, like the AIAA (American Institute of Aeronautics and Astronautics). It's a great way to meet industry peers and stay updated on job openings and trends in the field.
✨Attend Industry Conferences
Keep an eye on upcoming aerospace conferences and events where you can network with professionals and showcase your interest. Events like the Farnborough International Airshow are not just about flying machines; they're a goldmine for connections and potential job leads.
✨Spotlight Your Projects
Make sure to highlight any hands-on experience or projects on your portfolio that showcase your skills in aerospace engineering. Employers love seeing practical applications of theoretical knowledge. Show us what you've got!
✨Apply Directly on Company Websites
When you find companies you want to work for, head straight to their careers page to apply for full-time roles, like the one with DFS Composites Limited for a Senior Mechanical Design Engineer in Aerospace Tooling. This often puts your application in front of the right people faster than just waiting for job boards!
We think you need these skills to ace Senior Mechanical Design Engineer in Aerospace Tooling in Lee-on-the-Solent
Some tips for your application 🫡
Show Off Your Technical Skills:When applying for the aerospace engineering role at DFS Composites Limited, make sure to highlight your technical expertise. Include specific software skills, like CAD tools or simulation software, and any relevant engineering projects you’ve worked on. This is your chance to really shine and showcase your engineering toolkit!
Don't Skip Your Projects!:Include a section in your CV dedicated to projects that demonstrate your problem-solving abilities in aerospace engineering. Whether it's a university project, an internship, or personal work, we love seeing how you’ve applied your skills in real-world scenarios. Make it clear what your role was and the impact of the project.
Show Your Passion in Your Cover Letter:At DFS Composites Limited, we're not just looking for skills – we want to know why you’re passionate about aerospace engineering. Use your cover letter to express what excites you about aviation technology and your career goals. Share any relevant experiences or inspirations that have led you to apply for this full-time position.
Tailor Your CV for Aerospace:Make sure your CV is specifically tailored to aerospace engineering. Focus on your education, any certifications, and your work experience, ensuring you highlight aspects that relate directly to the role. Don’t forget to mention any internships or apprenticeships that have given you hands-on experience.
How to prepare for a job interview at DFS Composites Limited
✨Brush Up on Your Technical Knowledge
Aerospace engineering is all about technical precision, so make sure you’re comfortable with key concepts like aerodynamics, propulsion, and materials science. We recommend going through any relevant coursework or projects you’ve worked on – these real-world examples can illustrate your understanding during the interview with DFS Composites Limited.
✨Showcase Your Projects with Confidence
Make sure to have a portfolio ready that details any significant projects you've worked on, whether it’s a group assignment or a personal endeavour. Be prepared to discuss the challenges you faced, the tools you used, like CAD software, and what you learned from the experience, as this will show your problem-solving skills in action.
✨Prepare for Technical Interviews
Expect some technical questions or even problem-solving exercises during your interview with DFS Composites Limited. Get familiar with design challenges or theoretical problems related to aerospace; this can range from calculating lift and drag forces to materials selection under stress. Practising these can help you feel more at ease when faced with tricky questions.
✨Emphasise Your Passion and Teamwork Skills
As a full-time candidate, it’s crucial to convey your passion for aerospace engineering and your ability to work in teams. Highlight any group projects or internships you've done, focusing on how you collaborated with others to achieve a goal. Companies like DFS Composites Limited love seeing candidates who not only have technical skills but also fit well within their team culture.
