Process Development Manager

Process Development Manager

Worcester Full-Time 36000 - 60000 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Lead the scale-up of products from lab to production in a dynamic team.
  • Company: DCS Group is a top distributor and manufacturer focused on health, beauty, and sustainability.
  • Benefits: Enjoy excellent employee benefits, training opportunities, and a modern work environment.
  • Why this job: Join a growing team at the forefront of innovation and sustainability in manufacturing.
  • Qualifications: Requires ONC/HNC or Degree in a STEM field and experience in process scale-up.
  • Other info: Be part of a UK success story with a commitment to excellence and collaboration.

The predicted salary is between 36000 - 60000 £ per year.

Join DCS Group – Where Innovation Meets Execution

At DCS Group , we’re not just a leading distributor and manufacturer of health, beauty, and household brands – we’re a team driven by innovation, sustainability, and a commitment to excellence. We are now seeking a Process Development Manager to join our Technical Department at our Redditch site .

This is a fantastic opportunity to be part of a growing team, working at the cutting edge of formulation and manufacturing process development.

The Role – What You’ll Be Doing:

Reporting to the NPD & Technical Manager , you’ll lead the technical scale-up of products from lab to production, ensuring efficient, sustainable, and high-quality manufacturing processes.

Key responsibilities include:

  • Lead scale-up projects from laboratory development to full factory production
  • Translate lab methods into Method of Manufacture (MOM) documents in partnership with chemists
  • Conduct factory blending and filling trials, supporting first production runs
  • Troubleshoot and optimise scale-up challenges across cross-functional teams
  • Recommend and validate new equipment, pilot rigs, and accessories
  • Drive process improvement to reduce energy usage, waste, and batch times
  • Support environmental and cost-saving initiatives aligned with DCS Group’s sustainability goals
  • Participate in stage-gate processes and feasibility assessments for new products
  • Deliver internal training on best practices and new processing techniques

What We’re Looking For:

We’re looking for a technically skilled problem-solver who thrives in a collaborative, fast-paced manufacturing environment.

You will have:

  • ONC/HNC or Degree in Chemistry, Cosmetic Science, Chemical Engineering, or other STEM field
  • Hands-on experience in process scale-up (cosmetics or personal care preferred)
  • Understanding of mixing, blending and filling equipment
  • Knowledge of GMP, HACCP, and HSE requirements
  • Strong communication and cross-functional collaboration skills

Why DCS Group?

  • Be part of a UK success story in manufacturing and distribution
  • Work in a modern, supportive environment with cutting-edge technology
  • Drive real-world impact through sustainability and process innovation
  • Access to excellent employee benefits and training opportunities

To apply please click Here

Process Development Manager employer: DCS Group (UK) Ltd

At DCS Group, we pride ourselves on being an exceptional employer, offering a dynamic and innovative work environment in Redditch. Our commitment to sustainability and excellence is matched by our dedication to employee growth, providing access to comprehensive training and development opportunities. Join us to be part of a collaborative team that drives meaningful change in the health and beauty sector while enjoying a modern workplace with excellent benefits.
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Contact Detail:

DCS Group (UK) Ltd Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Process Development Manager

✨Tip Number 1

Familiarise yourself with the latest trends in process development, especially in the cosmetics and personal care sectors. This knowledge will not only help you during interviews but also demonstrate your genuine interest in the role.

✨Tip Number 2

Network with professionals in the industry through platforms like LinkedIn. Engaging with current employees at DCS Group or similar companies can provide valuable insights and potentially lead to referrals.

✨Tip Number 3

Prepare to discuss specific examples of your hands-on experience in process scale-up. Be ready to explain how you've tackled challenges in previous roles, as this will showcase your problem-solving skills.

✨Tip Number 4

Research DCS Group’s sustainability initiatives and be prepared to discuss how your background aligns with their goals. Showing that you share their commitment to sustainability can set you apart from other candidates.

We think you need these skills to ace Process Development Manager

Process Scale-Up Expertise
Method of Manufacture (MOM) Documentation
Hands-On Experience with Blending and Filling Equipment
Knowledge of GMP and HACCP Standards
Understanding of HSE Requirements
Technical Problem-Solving Skills
Cross-Functional Collaboration
Project Management
Process Improvement Techniques
Training and Development Skills
Analytical Skills
Attention to Detail
Adaptability in Fast-Paced Environments

Some tips for your application 🫡

Tailor Your CV: Make sure your CV highlights relevant experience in process scale-up, particularly in cosmetics or personal care. Emphasise your technical skills and any hands-on experience with mixing, blending, and filling equipment.

Craft a Compelling Cover Letter: Write a cover letter that showcases your passion for innovation and sustainability in manufacturing. Mention specific examples of how you've successfully led scale-up projects or improved processes in previous roles.

Highlight Relevant Qualifications: Clearly state your qualifications, such as your ONC/HNC or degree in Chemistry, Cosmetic Science, or Chemical Engineering. Make sure to connect these qualifications to the responsibilities outlined in the job description.

Showcase Communication Skills: Since strong communication and collaboration are key for this role, provide examples in your application of how you've effectively worked with cross-functional teams to troubleshoot and optimise processes.

How to prepare for a job interview at DCS Group (UK) Ltd

✨Showcase Your Technical Knowledge

As a Process Development Manager, you'll need to demonstrate your understanding of chemistry and process scale-up. Be prepared to discuss specific projects where you've successfully translated lab methods into production processes, highlighting any challenges you overcame.

✨Emphasise Collaboration Skills

This role requires strong cross-functional collaboration. Share examples of how you've worked with different teams, such as chemists or production staff, to achieve common goals. Highlight your communication skills and ability to troubleshoot issues collaboratively.

✨Discuss Sustainability Initiatives

DCS Group values sustainability, so be ready to talk about any experience you have with energy reduction, waste minimisation, or cost-saving initiatives. Show your passion for environmental responsibility and how it aligns with the company's goals.

✨Prepare for Scenario-Based Questions

Expect questions that assess your problem-solving abilities in real-world scenarios. Think of examples where you've had to optimise processes or recommend new equipment. Use the STAR method (Situation, Task, Action, Result) to structure your responses effectively.

Process Development Manager
DCS Group (UK) Ltd
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