Process Development Manager

Process Development Manager

Redditch Full-Time 36000 - 60000 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Lead the scale-up of products from lab to production, ensuring efficient manufacturing processes.
  • Company: Join DCS Group, a leader in health, beauty, and household brands focused on innovation and sustainability.
  • Benefits: Enjoy excellent employee benefits, training opportunities, and a modern work environment with cutting-edge technology.
  • Why this job: Make a real-world impact through sustainability and process innovation in a collaborative team.
  • Qualifications: ONC/HNC or Degree in Chemistry, Cosmetic Science, or Chemical Engineering; hands-on process scale-up experience required.
  • Other info: Be part of a growing team at our Redditch site, driving excellence in manufacturing.

The predicted salary is between 36000 - 60000 £ per year.

Join DCS Group – Where Innovation Meets Execution. At DCS Group, we’re not just a leading distributor and manufacturer of health, beauty, and household brands – we’re a team driven by innovation, sustainability, and a commitment to excellence. We are now seeking a Process Development Manager to join our Technical Department at our Redditch site. This is a fantastic opportunity to be part of a growing team, working at the cutting edge of formulation and manufacturing process development.

The Role – What You’ll Be Doing:

  • Reporting to the NPD & Technical Manager, you’ll lead the technical scale-up of products from lab to production, ensuring efficient, sustainable, and high-quality manufacturing processes.
  • Key responsibilities include:
  • Lead scale-up projects from laboratory development to full factory production
  • Translate lab methods into Method of Manufacture (MOM) documents in partnership with chemists
  • Conduct factory blending and filling trials, supporting first production runs
  • Troubleshoot and optimise scale-up challenges across cross-functional teams
  • Recommend and validate new equipment, pilot rigs, and accessories
  • Drive process improvement to reduce energy usage, waste, and batch times
  • Support environmental and cost-saving initiatives aligned with DCS Group’s sustainability goals
  • Participate in stage-gate processes and feasibility assessments for new products
  • Deliver internal training on best practices and new processing techniques

What We’re Looking For:

We’re looking for a technically skilled problem-solver who thrives in a collaborative, fast-paced manufacturing environment. You will have:

  • ONC/HNC or Degree in Chemistry, Cosmetic Science, Chemical Engineering, or other STEM field
  • Hands-on experience in process scale-up (cosmetics or personal care preferred)
  • Understanding of mixing, blending and filling equipment
  • Knowledge of GMP, HACCP, and HSE requirements
  • Strong communication and cross-functional collaboration skills

Why DCS Group?

  • Be part of a UK success story in manufacturing and distribution
  • Work in a modern, supportive environment with cutting-edge technology
  • Drive real-world impact through sustainability and process innovation
  • Access to excellent employee benefits and training opportunities

Process Development Manager employer: DCS Group (UK) Ltd

At DCS Group, we pride ourselves on being an innovative leader in the health, beauty, and household sectors, offering a dynamic work environment in Redditch that fosters collaboration and creativity. As a Process Development Manager, you will not only contribute to cutting-edge projects but also benefit from our commitment to employee growth through comprehensive training and a supportive culture focused on sustainability and excellence. Join us to make a meaningful impact while enjoying excellent benefits and the opportunity to be part of a thriving team dedicated to pushing the boundaries of manufacturing.
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Contact Detail:

DCS Group (UK) Ltd Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Process Development Manager

✨Tip Number 1

Familiarise yourself with the latest trends in process development within the cosmetics and personal care industry. Understanding current innovations can help you stand out during discussions and interviews.

✨Tip Number 2

Network with professionals in the field by attending industry events or joining relevant online forums. Building connections can provide insights into the company culture at DCS Group and may even lead to referrals.

✨Tip Number 3

Prepare to discuss specific examples of your hands-on experience in process scale-up. Be ready to explain how you've tackled challenges in previous roles, as this will demonstrate your problem-solving skills.

✨Tip Number 4

Research DCS Group's sustainability initiatives and be prepared to share your thoughts on how you can contribute to their goals. Showing alignment with their values can make a strong impression.

We think you need these skills to ace Process Development Manager

Process Scale-Up Expertise
Method of Manufacture (MOM) Documentation
Hands-On Experience with Blending and Filling Equipment
Knowledge of GMP and HACCP Standards
Understanding of HSE Requirements
Technical Problem-Solving Skills
Cross-Functional Collaboration
Project Management
Process Improvement Techniques
Training and Development Skills
Analytical Skills
Attention to Detail
Sustainability Awareness
Communication Skills

Some tips for your application 🫡

Tailor Your CV: Make sure your CV highlights relevant experience in process scale-up, particularly in cosmetics or personal care. Emphasise your technical skills and any hands-on experience with mixing, blending, and filling equipment.

Craft a Compelling Cover Letter: In your cover letter, express your passion for innovation and sustainability in manufacturing. Mention specific examples of how you've successfully led scale-up projects or improved processes in previous roles.

Highlight Relevant Qualifications: Clearly state your qualifications, such as your ONC/HNC or degree in Chemistry, Cosmetic Science, or Chemical Engineering. Make sure to connect these qualifications to the responsibilities outlined in the job description.

Showcase Communication Skills: Since strong communication and collaboration are key for this role, include examples of how you've worked effectively in cross-functional teams. This could be through project work, training sessions, or problem-solving initiatives.

How to prepare for a job interview at DCS Group (UK) Ltd

✨Showcase Your Technical Expertise

Make sure to highlight your hands-on experience in process scale-up, especially in cosmetics or personal care. Be prepared to discuss specific projects where you successfully translated lab methods into production processes.

✨Demonstrate Problem-Solving Skills

Prepare examples of how you've tackled scale-up challenges in the past. Discuss your approach to troubleshooting and optimising processes, as this role requires a strong problem-solver who can work collaboratively across teams.

✨Familiarise Yourself with Sustainability Practices

DCS Group values sustainability, so be ready to talk about any initiatives you've been involved in that align with reducing energy usage, waste, or improving environmental impact in manufacturing processes.

✨Communicate Effectively

Strong communication skills are essential for this role. Practice articulating your thoughts clearly and concisely, especially when discussing technical concepts or collaborating with cross-functional teams.

Process Development Manager
DCS Group (UK) Ltd
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