Senior Applied Sciences Engineer (CFD)

Position Overview

We’re on the lookout for exceptionally talented individuals with a relevant engineering degree (Mechanical, Aerospace, Materials) or similar (Applied Physics, Data Science, Maths, etc.) to join our Applied Sciences team. This role offers a unique opportunity to help shape the future of engineering within the medical devices and pharmaceutical industry, applying advanced simulation techniques to solve complex challenges.

As a Senior Applied Sciences Engineer with a strong focus on Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA), you will lead high-impact projects using STAR-CCM+ for CFD and Abaqus for FEA. This role involves applying advanced simulation techniques and providing strong engineering insights across a range of challenging projects in the medical and consumer product sectors. You will oversee the technical work of junior engineers, manage team development, and play a key role in project execution from start to finish.

Check out what our Applied Sciences team is all about: Crux – Applied Sciences

Principal Responsibilities

• Lead advanced CFD simulations using Star-CCM+.
• Execute detailed FEA studies using Abaqus, focusing on structural integrity, material behaviour, and stress analysis.
• Demonstrate complex mathematical modelling and simulation expertise across diverse projects.
• Rapid prototyping, lab testing, and design of experiments to validate and refine engineering solutions.
• Proficient in CAD for generating concepts, detailed design of components, and creating technical drawings and manufacturing specifications.
• Prepare high-quality technical reports and comprehensive design documentation.
• Confidently communicate project value to clients and stakeholders, demonstrating technical authority.
• Build strong client relationships and identify new business opportunities and referrals.
• Mentor and support junior staff, guiding them in their technical development and project tasks.

What We’re Looking For

Essential

• Degree in Mechanical Engineering, Aerospace Engineering, Applied Physics, or a related field.
• Proficient in CAD software for design, modelling, and technical drawing creation.
• Strong skills in computational modelling, particularly in fluid dynamics and structural analysis (preferably Star-CCM+ and Abaqus).
• Competence in coding (Python, Matlab) for data analysis and simulation automation.
• Hands-on experience in experimental testing, prototyping, and the design of experiments.
• Proven track record of problem-solving and a proactive approach to complex engineering challenges.
• Excellent communication skills and experience with client-facing roles.
• Experience in mentoring, reviewing technical work, and managing junior engineers.

Desirable

• Knowledge of materials engineering and manufacturing processes.
• Familiarity with medical device design standards and regulatory requirements

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