Senior Process Engineer

Senior Process Engineer

Nottingham Full-Time 60000 - 80000 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Lead the scale-up of innovative climate technology from lab to commercial demonstration.
  • Company: Join Concrete4Change, a pioneering R&D company revolutionising COâ‚‚ mineralisation in concrete.
  • Benefits: Enjoy a competitive salary, bonus scheme, private health insurance, and free office snacks.
  • Why this job: Be part of a transformative climate tech journey with world-class partners and significant career growth.
  • Qualifications: 10+ years in process design; strong project management and engineering skills required.
  • Other info: Visa sponsorship available; opportunity to work on groundbreaking technology.

The predicted salary is between 60000 - 80000 £ per year.

Overview

Concrete4Change (C4C) is a pioneering R&D company developing breakthrough technology to permanently mineralise COâ‚‚ in concrete. We are finalising a mini full-flowsheet pilot plant at our Nottingham facility to operate over the next six months and feed into process design documentation and models for a scalable commercial demonstrator.

Position

Senior Process Engineer (Job title flexible). Location: Nottingham, UK. Type: Permanent, Full-Time. Start Date: Immediate.

The Opportunity

Lead our scale-up journey—from lab pilot to commercial demonstration. Reporting to the CTO, you will play a key role in process modelling, pilot operation, scale-up design, equipment selection, and coordination with EPCs, subcontractors, and internal teams. This is an opportunity to apply multidisciplinary engineering skills to a transformative climate technology.

Key Responsibilities

  • Process Design & Scale-up
  • Collaborate with the CTO to define, optimise, and execute scale-up plans
  • Develop process models and design documents, including heat and mass balances, equipment lists and sizing, utility and waste profiles
  • Prepare PFDs, process descriptions, preliminary plot plans, techno-economic evaluations
  • Identify opportunities for process improvements and integration of chemical recovery steps
  • Pilot & Commercial Plant Operations
  • Support commissioning, operation, and troubleshooting of the mini-plant
  • Ensure learnings from the pilot feed into the commercial plant design
  • Manage experimental runs and ensure high-quality data generation
  • Oversee maintenance, upgrades, and modifications of pilot systems
  • Forecast engineering workload and resource needs
  • Lead or support cross-functional teams including subcontractors and EPCs
  • Ensure safety, quality, and documentation standards are met
  • Project manage engineering tasks, time, and budgets
  • Cross-Disciplinary Collaboration
  • Work with chemists, mechanical engineers, process control engineers, and plant operators
  • Provide clear communication and lead by example
  • Support operational safety through systems like permit-to-work and equipment isolation
  • Influence technical direction, team structure, and scale-up strategy

Qualifications & Experience

  • 10+ years’ experience in process design, commissioning, and scale-up, ideally involving solids handling or mineral processing
  • Strong grasp of unit operations and chemical/physical transformations
  • Proven ability to manage EPCs, subcontractors, and pilot plant construction
  • Experience delivering engineering packages from concept to deployment
  • Ability to analyse plant data and implement continuous improvement
  • Strong project management and leadership skills
  • Experience with Python, Excel, Aspen, Thermoflex, or similar tools
  • Exposure to techno-economic analysis and cost modelling
  • Knowledge of PLCs, SCADA, electrical systems, and process control
  • Fluent in more than one language
  • Forklift licence (or willingness to obtain one)
  • Experience in carbon capture and mineralisation processes
  • Background in concrete or cement chemistry
  • Educated to at least BEng/BSc in Process or Chemical Engineering
  • Willingness to travel and potentially relocate (future plant expected in UK or EU)
  • Bonus scheme tied to key milestones
  • Private health insurance & pension plan
  • Generous holiday entitlement
  • Free food and coffee at the office
  • Equity participation opportunities
  • Work alongside world-class partners and technology leaders
  • Full exposure to a scale-up journey from pilot to full commercialisation
  • Unrivalled long-term career progression in climate tech

Seniority

  • Director

Employment type

  • Full-time

Job function

  • Manufacturing, Product Management, and Production
  • Industries: Chemical Manufacturing and Chemical Raw Materials Manufacturing

Note: This description excludes boilerplate and unrelated postings to focus on the role and requirements.

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Senior Process Engineer employer: Concrete4Change

At Concrete4Change, we are not just an employer; we are a catalyst for change in the climate-tech sector. Located in Nottingham, our innovative work culture fosters collaboration and creativity, offering competitive salaries, private health insurance, and generous holiday entitlements. Join us to be part of a transformative journey with unparalleled opportunities for career growth and the chance to work alongside industry leaders in a pioneering environment.
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Contact Detail:

Concrete4Change Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Senior Process Engineer

✨Tip Number 1

Familiarise yourself with the latest advancements in carbon capture and mineralisation processes. This knowledge will not only help you stand out during interviews but also demonstrate your genuine interest in the field and the company's mission.

✨Tip Number 2

Network with professionals in the climate-tech sector, especially those involved in process engineering. Attend relevant conferences or webinars to connect with industry experts and gain insights that could be beneficial for your application.

✨Tip Number 3

Showcase your project management skills by discussing specific examples of how you've successfully led cross-functional teams in past roles. Highlighting your leadership experience will resonate well with the responsibilities outlined in the job description.

✨Tip Number 4

Prepare to discuss your experience with process modelling tools like Aspen or Thermoflex. Being able to articulate your proficiency with these tools will demonstrate your technical capabilities and readiness for the role.

We think you need these skills to ace Senior Process Engineer

Process Design
Scale-up Engineering
Pilot Plant Operations
Project Management
Cross-Functional Team Leadership
Data Analysis
Continuous Improvement
Unit Operations Knowledge
Chemical Recovery Integration
EPC Management
Technical Documentation
Techno-Economic Evaluation
Communication Skills
Problem-Solving Skills
Safety Standards Compliance
Experience with Python, Excel, Aspen, or Thermoflex
Knowledge of PLCs and SCADA Systems
Background in Concrete or Cement Chemistry

Some tips for your application 🫡

Tailor Your CV: Make sure your CV highlights relevant experience in process design, commissioning, and scale-up. Emphasise any work with solids handling or mineral processing, as well as your project management skills.

Craft a Compelling Cover Letter: In your cover letter, express your passion for climate technology and how your background aligns with the mission of Concrete4Change. Mention specific projects or experiences that demonstrate your ability to lead cross-functional teams and manage engineering tasks.

Showcase Technical Skills: If you have experience with tools like Python, Excel, or Aspen, make sure to include this in your application. Highlight any exposure to techno-economic analysis or knowledge of PLCs and SCADA systems, as these are desirable skills for the role.

Highlight Collaborative Experience: Concrete4Change values cross-disciplinary collaboration. Include examples in your application where you've successfully worked with chemists, mechanical engineers, or other professionals to achieve project goals.

How to prepare for a job interview at Concrete4Change

✨Understand the Company and Its Mission

Before your interview, make sure to research Concrete4Change and its innovative approach to carbon capture in concrete. Familiarise yourself with their recent projects and achievements, as this will show your genuine interest in the company and its mission.

✨Highlight Relevant Experience

With over 10 years of experience required, be prepared to discuss specific projects where you've successfully managed process design and scale-up. Use examples that demonstrate your ability to lead cross-functional teams and manage EPCs effectively.

✨Showcase Technical Skills

Be ready to talk about your proficiency with tools like Python, Excel, and Aspen. If you have experience with techno-economic analysis or process control systems, make sure to highlight these skills, as they are highly relevant to the role.

✨Prepare Questions for the Interviewers

Having insightful questions prepared can set you apart from other candidates. Ask about the future direction of the pilot plant, opportunities for innovation within the team, or how they measure success in their projects. This shows your enthusiasm and forward-thinking mindset.

Senior Process Engineer
Concrete4Change
Location: Nottingham

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