Process & Continuous Improvement Engineer Working Hours: Monday–Thursday, 7:00am–4:00pm | Friday, 7:00am–1:00pm Reporting to: Factory Manager The Role We are recruiting for a Process & Continuous Improvement Engineer to join a manufacturing business. Reporting to the Factory Manager, you will drive improvements across production processes, focusing on efficiency, quality, safety, and waste reduction. This is a hands-on role involving factory workflow analysis, production data, Lean manufacturing, and continuous improvement projects. You will work closely with management and production teams to identify problems, implement solutions, and improve overall factory performance. Key Responsibilities * Analyse production workflows from goods-in through to despatch. * Identify bottlenecks, downtime, waste, and opportunities to improve efficiency. * Conduct time studies, capacity assessments, and production line-balancing exercises. * Review factory layouts, material flow, storage, and waste reduction. * Lead continuous improvement projects using Lean tools, including 5S, SMED, Kanban, and standard work. * Apply problem-solving methods such as DMAIC, SIPOC, FMEA, and SPC. * Develop SOPs and work instructions, train operators, and maintain training records. * Support new product introductions and manufacturing process improvements. * Monitor KPIs, including throughput, OEE, downtime, scrap, and right-first-time performance. * Use FactoryIQ and production data to improve reporting, traceability, and decision-making. * Produce regular performance reports for the Factory Manager. * Maintain quality standards through process checks, incoming material inspections, and equipment calibration. * Investigate non-conformances, identify root causes, and implement corrective actions. * Support ISO 9001 requirements and quality management systems. * Ensure risk assessments, safe systems of work, and ergonomic considerations are incorporated into processes. * Promote health and safety standards and support employee training. * Work with maintenance to improve machinery reliability and reduce breakdowns. * Assess new equipment investments, including ROI, installation, and commissioning. * Support the Factory Manager and deputise when required. * Work with Operations on production planning, scheduling, and continuous improvement initiatives. * Coach team leaders and operators to encourage problem-solving and operational excellence. Requirements * Practical experience in manufacturing, mechanical, industrial, or production engineering. * Previous experience in process engineering, manufacturing engineering, or continuous improvement. * Steel or metal processing experience is desirable. * Hands-on knowledge of Lean manufacturing and continuous improvement methodologies. * Six Sigma Green Belt or equivalent qualification is advantageous. * Strong analytical and problem-solving skills, with advanced Excel knowledge. * Experience with MES or ERP systems; FactoryIQ experience is beneficial. * Working knowledge of ISO 9001 and UK health and safety requirements. * IOSH Managing Safely or NEBOSH qualification is desirable. You will be a hands-on, analytical engineer who can identify inefficiencies, implement practical solutions, and deliver measurable improvements in productivity, quality, and cost. You will be confident working with production teams and management to drive lasting change across the factory
Continuous Improvement Engineer in Wolverhampton employer: Comton Group
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