Product & Process Development Engineering Internship

Product & Process Development Engineering Internship

Internship On-site
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Product & Process Development Engineering Internship

About The Role

We are looking for a hands-on engineering graduate (Bachelor’s or Master’s) to join our R&D team on a 6-month internship, with the possibility of extension. You will support design verification and engineering change requests (ECRs) on Callavid ®, our clinical- stage drug-device product for women, design and 3D print jigs and fixtures, and help manufacture samples for a clinical trial production run. It is a great opportunity to gain real experience of medical device design controls within a quality management system.

Key Responsibilities

  • Planning and executing design verification activities in line with the Design Verification Plan
  • Drafting test protocols, carrying out testing, accurately recording raw data and writing test reports
  • Maintaining traceability between user requirements, technical requirements and verification tests
  • Preparing test samples and fixtures, and coordinating with external test laboratories and suppliers
  • Analysing test data against acceptance criteria, including basic statistics and sample size justification
  • Recording and supporting the investigation of deviations and non-conformances

Jig, Fixture & Part Design

  • Designing jigs and fixtures in SolidWorks for test manufacturing, assembly and verification testing
  • Producing parts in-house on our 3D printers, from print preparation to fit checks
  • Iterating designs quickly based on testing and feedback, keeping models and drawings up to date
  • Printing other parts as needed, e.g. prototype components, holders and workstation aids
  • Ensuring jigs and fixtures used for verification are documented and controlled for repeatable results
  • Raising ECRs with impact assessments on design, risk, verification, suppliers and regulatory docs
  • Updating drawings, specifications, BOMs and procedures, and routing them for approval
  • Maintaining the ECR log, chasing actions and supporting change review meetings
  • Supporting updates to risk management documentation ( dFMEA / PFMEA) resulting from changes

Manufacturing & Equipment

  • Supporting hands-on sample manufacturing for a clinical trial production run
  • Maintaining workstations, 3D printer, air compressor and Mecmesin tester (training provided)

Documentation & General

  • Keeping documents accurate and version-controlled (GDP) under an ISO 13485 quality system
  • Communicating specifications and progress with suppliers for component procurement
  • Supporting the R&D team with mechanical engineering and design work

Skills & Experience Required

  • Completed Bachelor’s or Master’s in Mechanical, Biomedical, Manufacturing, Design or related Engineering
  • Working knowledge of 3D CAD (SolidWorks preferred)
  • Very high attention to detail and a methodical approach to testing and documentation
  • Clear and accurate technical writing skills
  • Proficient in Microsoft Office, particularly Excel for handling and analysing data
  • Well organised, able to manage multiple tasks and follow actions through with stakeholders
  • Willing to take responsibility for equipment maintenance and to support hands‑on manufacturing

What We Offer

  • Hands‑on experience developing a drug‑device combination product in a small, fast‑moving team
  • Mentoring from experienced engineers, with the opportunity to extend beyond the initial 6 months

Practical Bits

  • Start date: Monday 30 November 2026, for 6 months (with possibility of extension)
  • Location: Finchley Road, London NW3 5JJ (minimum 3 days per week in the office)
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Contact Details:

Calla Lily Clinical Care Ltd Recruitment Team