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For Companies At a Glance
- Tasks: Lead and optimise manufacturing processes in a dynamic sheet metal environment.
- Company: Established manufacturing business in Plymouth with a strong reputation.
- Benefits: Competitive salary, bonus, generous leave, health benefits, and pension contributions.
- Other info: Collaborative culture with opportunities for professional growth and development.
- Why this job: Make a real impact on product quality and efficiency while driving innovation.
- Qualifications: HNC Level 4 or above in Engineering and 5+ years in a senior engineering role.
The predicted salary is between 44000 - 49000 £ per year.
Location: Plymouth
Salary: £44,000 - £49,000 (depending on experience)
Contract: Permanent | Full-time (39 hours, Monday-Friday)
Butler Rose is proud to be partnering with an established and highly respected manufacturing business based in Plymouth, recruiting an experienced Senior Process Engineer to support continued growth and operational excellence within its sheet metal manufacturing operations. This is a key engineering role offering real influence across new product introduction, process optimisation, and day-to-day production support within a technically advanced, high-volume manufacturing environment.
The Role
As Senior Process Engineer, you will take ownership of critical manufacturing processes within the sheet metal area, ensuring new products, equipment and improvements are delivered to world-class standards. You'll work across NPI, continuous improvement initiatives and live production support, playing a central role in driving performance, capability and efficiency while helping to embed a strong continuous improvement culture across the factory. This role would suit a proactive, technically strong engineer who enjoys solving problems, leading improvement projects and influencing stakeholders at all levels.
Key Responsibilities
- Process Ownership & Performance
- Take full ownership of defined manufacturing processes within the sheet metal department
- Lead successful introduction of new products and equipment, ensuring capability and quality targets are met
- Deliver engineering projects on time, within budget and in line with health & safety and quality standards
- Provide hands-on production support to optimise tooling, equipment utilisation and material flow
- Act as a role model, demonstrating professionalism, accountability and high engineering standards
- Support and coach junior engineers and team members
- Promote a strong culture of safety, quality and continuous improvement
- Drive process optimisation using lean principles and structured problem-solving techniques
- Troubleshoot technical issues to reduce waste and improve quality and throughput
- Maintain high standards across standard work, PFMEAs, layouts, line balancing and process capability
- Collaborate closely with Engineering, Quality, Maintenance, Production and Supply Chain teams
- Contribute technical insight during NPI and design review activities
- Participate in root cause analysis, improvement workshops and problem-solving activities
About You
We welcome applications from a wide range of backgrounds. To be successful, you are likely to demonstrate:
- HNC Level 4 or above in Manufacturing or Mechanical Engineering
- Degree in Industrial Engineering and/or Lean Six Sigma certification (desirable)
- At least 5 years' experience in a senior or lead engineering role within manufacturing
- Strong experience of sheet metal processes, including jig design and welding/weld jigs
- Proven track record in delivering manufacturing projects, layout redesigns and process improvements
- Experience working with contractors, supplier negotiation and equipment procurement
Technical & Professional Skills
- Manufacturing systems, process engineering and project management
- CAD and planning software
- Lean manufacturing, TPM, OEE, automation and smart manufacturing
- Equipment validation and machine safety standards
- Root cause analysis and data-driven decision making
- Strong communication, stakeholder management and leadership skills
- Strategic planning, budgeting and change management
What's on Offer
- Salary of £44,000 - £49,000, depending on experience
- Company-wide bonus
- 33 days annual leave including bank holidays, plus holiday purchase scheme
- Life assurance (3x salary)
- Pension contributions matched up to 5%
- Health and wellbeing benefits
- Access to employee savings and discount platforms
Butler Rose is committed to equality in the workplace and is an equal opportunity employer.
Locations
Senior Process Engineer in Devon, Plymouth employer: Butler Rose
Contact Detail:
Butler Rose Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Senior Process Engineer in Devon, Plymouth
✨Tip Number 1
Network like a pro! Reach out to your connections in the industry, attend relevant events, and don’t be shy about letting people know you’re on the hunt for a Senior Process Engineer role. You never know who might have the inside scoop on job openings!
✨Tip Number 2
Prepare for interviews by practising common questions and showcasing your problem-solving skills. Think of specific examples from your past experience that highlight your ability to optimise processes and lead projects. We want to see that you can walk the talk!
✨Tip Number 3
Don’t just apply anywhere; focus on companies that align with your values and career goals. Check out our website for opportunities that match your skills in sheet metal manufacturing. Tailor your approach to show why you’d be a great fit!
✨Tip Number 4
Follow up after interviews! A quick thank-you email can go a long way in keeping you top of mind. Use this opportunity to reiterate your enthusiasm for the role and how you can contribute to their continuous improvement culture.
We think you need these skills to ace Senior Process Engineer in Devon, Plymouth
Some tips for your application 🫡
Tailor Your CV: Make sure your CV is tailored to the Senior Process Engineer role. Highlight your experience in sheet metal processes and any relevant projects you've led. We want to see how your skills match what we're looking for!
Craft a Compelling Cover Letter: Your cover letter is your chance to shine! Use it to explain why you're passionate about this role and how your background makes you the perfect fit. We love seeing enthusiasm and a personal touch.
Showcase Your Achievements: When detailing your experience, focus on specific achievements. Did you lead a successful project? Improve a process? Quantify your results where possible. We appreciate numbers that tell a story!
Apply Through Our Website: We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it’s super easy!
How to prepare for a job interview at Butler Rose
✨Know Your Processes Inside Out
As a Senior Process Engineer, you’ll need to demonstrate a deep understanding of sheet metal processes. Brush up on your knowledge of jig design, welding techniques, and lean manufacturing principles. Be ready to discuss specific examples of how you've optimised processes in the past.
✨Showcase Your Problem-Solving Skills
This role requires a proactive approach to troubleshooting. Prepare to share instances where you've successfully identified and resolved technical issues. Use structured problem-solving techniques to illustrate your thought process and how you drive continuous improvement.
✨Highlight Your Leadership Experience
You’ll be expected to coach junior engineers and lead projects. Think of examples where you've acted as a role model or influenced stakeholders. Emphasise your ability to promote a culture of safety and quality within teams, showcasing your leadership style.
✨Prepare for Cross-Functional Collaboration
Collaboration is key in this role. Be ready to discuss how you've worked with different departments like Quality, Maintenance, and Supply Chain. Highlight any successful projects that required cross-functional teamwork and how you contributed to those efforts.