Controls Engineer

Controls Engineer

Full-Time 45000 - 55000 £ / year (est.) No home office possible
Barry-Wehmiller

At a Glance

  • Tasks: Design and implement control systems for automated packaging solutions.
  • Company: Join BW Packaging, a leader in innovative packaging solutions with a people-first culture.
  • Benefits: Competitive salary, career growth opportunities, and a supportive work environment.
  • Other info: Diverse team culture that values innovation and collaboration.
  • Why this job: Make a real impact by solving complex challenges in a dynamic industry.
  • Qualifications: Bachelor’s degree in Electrical Engineering and experience in industrial control systems.

The predicted salary is between 45000 - 55000 £ per year.

BW Packaging is driving performance at the intersection of people, technology, and customer care. As part of the privately held Barry-Wehmiller family, we unite a global team of packaging experts with a clear purpose: People Who Care, Building Solutions that Perform. We take on our customers’ toughest challenges as our own — delivering both innovative and enduring solutions that set the standard for value and performance.

Our strength comes from our people and the power of our brands — trusted names in packaging that are known worldwide for engineering excellence, application expertise, and lifetime commitment to customer success. Truly Human Leadership guides our belief that exceptional business results and profound respect for people together provide the foundation of enduring success. We are committed to forging lasting partnerships with our customers, earning their trust through integrity, expertise, and execution.

With our full range of packaging solutions and long term partnership and service, we help customers achieve operational excellence today while building the future of packaging together. Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries.

Job Description:

Designs, develops, and implements control systems that enable automated and integrated packaging solutions. Applies technical judgment and disciplined execution to ensure control systems perform reliably, integrate cleanly, and support project delivery requirements. Works closely with Project Management, Applications & Estimating, Operations, and Field Service to translate defined system requirements into effective controls solutions. Focuses on system performance, reliability, and integration quality across execution and startup activities.

Key Responsibilities

  • Controls Design & Programming
    • Design and program control systems for conveyor systems and integrated packaging lines.
    • Develop PLC and HMI logic aligned with defined system requirements and integration standards.
    • Apply consistent architectures, reusable components, and standard approaches where appropriate.
    • Document control logic, configurations, and system behavior to support execution and startup.
  • System Integration & Startup Support
    • Prepare control systems for startup by verifying layouts, I/O, and system readiness.
    • Support field activities including system checkout, startup, and troubleshooting.
    • Verify device wiring, motor operation, and network communications.
    • Coordinate with customers and third-party equipment suppliers to ensure line integration and interlocking function as intended.
    • Make program updates and adjustments as needed to support stable system operation.
  • Technical Problem Solving
    • Identify control system issues and take appropriate steps to resolve them.
    • Provide technical support when electrical or system integration issues arise.
    • Apply structured troubleshooting and sound judgment to restore system performance.
    • Support customer training on system functionality and operation as required.
  • Cross-Functional Coordination
    • Collaborate with Project Management to align controls activities with project priorities and schedules.
    • Communicate clearly with internal teams, contractors, and OEM partners regarding controls requirements and site needs.
    • Participate in project reviews, startup coordination meetings, and execution discussions.
  • Standards & Continuous Improvement
    • Follow established controls standards, procedures, and documentation practices.
    • Identify opportunities to improve controls design efficiency, quality, and consistency.
    • Apply lessons learned from execution and startup to strengthen future solutions.

Qualifications & Experience

  • Bachelor’s degree in Electrical Engineering or a related technical discipline preferred.
  • 5 to 10 years of experience designing and programming industrial control systems in automation or manufacturing environments.
  • Working knowledge of PLC and HMI platforms and industrial communication networks.
  • Experience supporting systems through installation, startup, and troubleshooting.
  • Ability to work across multiple projects and site environments.
  • Clear communicator able to collaborate across engineering, operations, and project teams.
  • Flexibility to take on evolving responsibilities in response to strategic priorities and business needs.

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.

Controls Engineer employer: Barry-Wehmiller

At BW Packaging, we pride ourselves on being an exceptional employer that values our people and fosters a culture of collaboration and innovation. Located within the Barry-Wehmiller family, we offer our Controls Engineers not only competitive benefits and opportunities for professional growth but also a supportive environment where your contributions are recognised and celebrated. Join us in our mission to create meaningful solutions while working alongside a global team dedicated to making a positive impact in the packaging industry.
Barry-Wehmiller

Contact Detail:

Barry-Wehmiller Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Controls Engineer

✨Tip Number 1

Network like a pro! Reach out to your connections in the industry, attend events, and join relevant online groups. You never know who might have the inside scoop on job openings or can put in a good word for you.

✨Tip Number 2

Prepare for interviews by researching the company and its culture. Understand their values and how they align with yours. This will help you showcase why you're the perfect fit for their team!

✨Tip Number 3

Practice your technical skills and problem-solving abilities. Be ready to demonstrate your expertise in controls engineering during interviews. Show them you can tackle real-world challenges head-on!

✨Tip Number 4

Don't forget to apply through our website! It’s the best way to ensure your application gets noticed. Plus, it shows you're genuinely interested in joining our awesome team at BW Packaging.

We think you need these skills to ace Controls Engineer

Control Systems Design
PLC Programming
HMI Logic Development
System Integration
Troubleshooting
Technical Problem Solving
Electrical Engineering
Industrial Communication Networks
Project Coordination
Cross-Functional Collaboration
Documentation Practices
Continuous Improvement
Customer Training
Adaptability

Some tips for your application 🫡

Show Your Passion: When writing your application, let your enthusiasm for the role shine through! We want to see how excited you are about the opportunity to design and implement control systems that make a difference in packaging solutions.

Tailor Your Experience: Make sure to highlight your relevant experience in designing and programming industrial control systems. We love seeing how your background aligns with our needs, so don’t be shy about showcasing your skills in PLC and HMI platforms!

Be Clear and Concise: Keep your application straightforward and to the point. We appreciate clarity, so use simple language to explain your technical expertise and how it relates to the job. Remember, we’re looking for effective communication skills!

Apply Through Our Website: We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re serious about joining our team!

How to prepare for a job interview at Barry-Wehmiller

✨Know Your Controls Inside Out

Make sure you brush up on your knowledge of PLC and HMI platforms. Be ready to discuss specific projects where you've designed or programmed control systems, as this will show your hands-on experience and technical expertise.

✨Showcase Your Problem-Solving Skills

Prepare examples of how you've tackled technical issues in the past. Highlight your structured troubleshooting approach and any successful outcomes. This will demonstrate your ability to handle challenges effectively, which is crucial for a Controls Engineer.

✨Communicate Clearly and Collaboratively

Since the role involves working closely with various teams, practice articulating your thoughts clearly. Think about how you can convey complex technical information in an understandable way, as well as how you've collaborated with others in previous roles.

✨Emphasise Continuous Improvement

Be ready to discuss how you've identified opportunities for efficiency and quality improvements in your past work. This aligns with the company's focus on standards and continuous improvement, showing that you're proactive and forward-thinking.

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