Principal Process Safety Engineer
Principal Process Safety Engineer

Principal Process Safety Engineer

Luton Full-Time 47000 - 66000 £ / year (est.) Home office (partial)
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At a Glance

  • Tasks: Conduct risk assessments and mentor junior engineers in a dynamic safety environment.
  • Company: Join BAE Systems, a leader in defence and security with a focus on innovation.
  • Benefits: Enjoy competitive salary, flexible working, health perks, and employee share plans.
  • Why this job: Make a real impact in safety engineering while growing your career in a supportive team.
  • Qualifications: Experience in explosion safety and hazard analysis; STEM degree preferred.
  • Other info: Inclusive culture that values diversity and offers professional growth opportunities.

The predicted salary is between 47000 - 66000 £ per year.

Location: Barrow-in-Furness – we offer a range of hybrid and flexible working arrangements – please speak to your recruiter about the options for this particular role.

Salary: £47,241 + depending on experience

What you’ll be doing:

  • Completing DSEAR risk assessments and compliance activities
  • Mentoring and developing junior engineers
  • Reviewing and producing explosion safety strategies
  • Peer reviewing work
  • Risk Analysis
  • Developing and producing processes and policy documentation for the site

Your skills and experiences:

Essential:

  • Experience of working in an explosion safety engineering environment and applying various methods of hazard analysis
  • DSEAR risk assessment production including hazard identification and analysis (preferably from a high hazard industry)
  • A thorough understanding of Hazardous Area Classification (HAC)
  • Proven track record in implementing business processes to achieve strategic objectives

Desirable:

  • Degree qualified in a STEM discipline
  • COMAH – Control of Major Accident Hazards (Safety Case support) experience
  • Site Asset Protection experience & Fire Safety Engineering experience

Benefits: As well as a competitive pension scheme, BAE Systems also offers employee share plans, an extensive range of flexible discounted health, wellbeing and lifestyle benefits, including a green car scheme, private health plans and shopping discounts – you may also be eligible for an annual incentive.

The Safety & Environmental team: This is an exciting opportunity to join an established team tasked which offers exposure to the wider strategic initiative. You will be working with six people from principals to apprentices, liaising with operational managers, heads of departments as well as the Health & Safety teams. This role offers exposure to the Wider Control Damage Hazards team whilst individually being given the opportunity for professional growth within the function. We offer relocation support packages across all Submarines roles, subject to meeting eligibility criteria.

Why BAE Systems? This is a place where you’ll be able to make a real difference. You’ll be part of an inclusive culture that values diversity of thought, rewards integrity, and merit, and where you’ll be empowered to fulfil your potential. We welcome people from all backgrounds and want to make sure that our recruitment processes are as inclusive as possible. If you have a disability or health condition (for example dyslexia, autism, an anxiety disorder etc.) that may affect your performance in certain assessment types, please speak to your recruiter about potential reasonable adjustments.

Please be aware that many roles at BAE Systems are subject to both security and export control restrictions. These restrictions mean that factors such as your nationality, any nationalities you may have previously held, and your place of birth can restrict the roles you are eligible to perform within the organisation. All applicants must as a minimum achieve Baseline Personnel Security Standard. Many roles also require higher levels of National Security Vetting where applicants must typically have 5 to 10 years of continuous residency in the UK depending on the vetting level required for the role, to allow for meaningful security vetting checks.

Closing Date: 16th February 2026. We reserve the right to close this vacancy early if we receive sufficient applications for the role. Therefore, if you are interested, please submit your application as early as possible.

Principal Process Safety Engineer employer: BAE Systems

BAE Systems is an exceptional employer located in Barrow-in-Furness, offering a dynamic work environment with flexible hybrid arrangements that cater to your lifestyle. With a strong focus on employee development, you will have the opportunity to mentor junior engineers and engage in meaningful projects that contribute to safety and environmental initiatives. Our inclusive culture values diversity and integrity, providing a supportive atmosphere where you can thrive and make a real difference in your career.
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Contact Detail:

BAE Systems Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Principal Process Safety Engineer

✨Tip Number 1

Network like a pro! Reach out to professionals in the explosion safety engineering field on LinkedIn or at industry events. A friendly chat can lead to opportunities that aren’t even advertised yet.

✨Tip Number 2

Prepare for interviews by brushing up on DSEAR risk assessments and Hazardous Area Classification. We want you to showcase your expertise, so practice explaining complex concepts in simple terms!

✨Tip Number 3

Don’t just apply; follow up! After submitting your application through our website, drop a quick email to the recruiter expressing your enthusiasm. It shows initiative and keeps you on their radar.

✨Tip Number 4

Tailor your approach! When discussing your experience, highlight specific projects where you’ve implemented safety strategies or mentored others. We love hearing about real-world impact!

We think you need these skills to ace Principal Process Safety Engineer

DSEAR Risk Assessment
Hazard Identification and Analysis
Explosion Safety Engineering
Hazardous Area Classification (HAC)
Risk Analysis
Process Documentation
Mentoring and Development
Business Process Implementation
COMAH Experience
Site Asset Protection
Fire Safety Engineering
STEM Degree Qualification
Peer Reviewing
Strategic Objective Achievement

Some tips for your application 🫡

Tailor Your Application: Make sure to customise your CV and cover letter to highlight your experience in explosion safety engineering and DSEAR risk assessments. We want to see how your skills align with what we’re looking for!

Showcase Your Achievements: Don’t just list your responsibilities; share specific examples of how you’ve successfully implemented hazard analysis or developed safety strategies. We love to see the impact you’ve made in previous roles!

Be Clear and Concise: Keep your application straightforward and to the point. Use clear language and avoid jargon where possible. We appreciate a well-structured application that’s easy to read!

Apply Early!: Don’t wait until the last minute to submit your application. We might close the vacancy early if we get enough applications, so get yours in through our website as soon as you can!

How to prepare for a job interview at BAE Systems

✨Know Your DSEAR Inside Out

Make sure you brush up on your DSEAR risk assessment knowledge. Be ready to discuss specific examples from your past experience where you've successfully completed these assessments, and how you identified and analysed hazards in high-risk environments.

✨Showcase Your Mentoring Skills

Since mentoring junior engineers is part of the role, think of instances where you've guided others. Prepare to share how you’ve developed their skills and contributed to their growth, as this will demonstrate your leadership potential.

✨Understand Hazardous Area Classification

Dive deep into Hazardous Area Classification (HAC). Be prepared to explain your understanding and any practical applications you've had in previous roles. This shows that you’re not just familiar with the theory but can apply it effectively.

✨Align with BAE's Values

BAE Systems values diversity and integrity, so reflect on how your personal values align with theirs. Think about experiences where you've demonstrated these qualities, and be ready to discuss them during the interview.

Principal Process Safety Engineer
BAE Systems
Location: Luton

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