At a Glance
- Tasks: Lead explosion safety engineering and ensure compliance with safety standards in high-hazard operations.
- Company: Join BAE Systems, a leader in defence, aerospace, and security solutions.
- Benefits: Competitive salary, hybrid working options, and professional development opportunities.
- Other info: Collaborative team environment with opportunities for mentorship and growth.
- Why this job: Make a real impact on safety in high-stakes environments while advancing your career.
- Qualifications: STEM degree or equivalent experience in explosion safety and risk assessment.
The predicted salary is between 47241 - 47241 £ per year.
Location: Barrow-In-Furness, hybrid
We offer a range of hybrid and flexible working arrangements – please speak to your recruiter about the options for this particular role.
Salary: £47,241+ Depending on experience
Who we are:
Join BAE Systems and you’ll be part of something bigger. As a valued member of our global colleague network, you’ll bring your unique skills and perspectives to help pioneer progress and protect what matters most. You’ll be trusted to play your part in delivering advanced, technology-led defence, aerospace and security solutions, shaping a safer future for all of us.
What you will be doing:
As a Principal Safety Engineer, you will provide specialist expertise in explosion safety and process safety engineering, supporting high-hazard operations and ensuring robust compliance with safety standards across the site. You will work closely with engineers, safety specialists, and operational teams to develop, assure, and improve safety-critical processes, risk assessments, and engineering controls.
Core duties:
- Complete DSEAR risk assessments and compliance activities
- Develop and review explosion safety strategies and hazardous area classification (HAC) documentation
- Conduct hazard identification, risk analysis, and safety assessments for high-hazard systems
- Mentor and develop junior engineers within the safety engineering team
- Peer review technical safety deliverables and engineering outputs
- Develop, produce, and maintain process safety policies and site documentation
- Support continuous improvement of site safety systems and compliance frameworks
- Engage with stakeholders across engineering, operations, and safety functions
Essential Skills:
- STEM degree or equivalent experience, with desirable experience in COMAH safety case development, fire safety engineering, or site/infrastructure asset protection
- Experience working in explosion safety or other high-hazard engineering environments within regulated industries
- Strong expertise in DSEAR risk assessment production, including hazard identification, analysis, and documentation
- Deep understanding and practical application of hazardous area classification (HAC) principles
- Experience applying structured hazard analysis techniques to assess and mitigate complex safety risks
- Demonstrated ability to implement and improve engineering or business safety processes aligned with strategic objectives
- Strong analytical capability to assess risk and develop effective, practical mitigation strategies
The Safety and Environmental Team:
This is an exciting opportunity to join an established team working on control of major accident hazards and wider safety strategy. You will be part of a small, highly collaborative group ranging from principal engineers to apprentices, working closely with operational managers, heads of departments, and health & safety specialists. The role also offers exposure to wider organisational safety initiatives, with opportunities for professional development and progression within the function.
We offer relocation support packages across all Submarines roles, subject to meeting eligibility criteria.
A place where everyone can thrive:
We’re committed to building an inclusive workplace where everyone feels valued and supported. We welcome applications from all suitably qualified people and encourage discussion of reasonable adjustments where needed.
Please be aware that many roles at BAE Systems are subject to security and export control restrictions. Applicants must meet Baseline Personnel Security Standard, and many roles require higher levels of National Security Vetting, including 5–10 years continuous UK residency depending on the role.
Why BAE Systems?
Here you’ll build a career with purpose and limitless possibilities. Lifelong learning, meaningful work, and a supportive culture enable you to grow with confidence. You’ll be recognised for your contribution and supported with rewards that matter most to you.
Closing Date: 2nd July 2026
We reserve the right to close this vacancy early if we receive sufficient applications.
Principal Safety Engineer (Explosion Safety DSEAR) employer: BAE Critical Skills
At BAE Systems, we pride ourselves on being an exceptional employer, offering a dynamic work environment in Barrow-In-Furness where innovation meets collaboration. As a Principal Safety Engineer, you'll not only contribute to critical safety initiatives but also benefit from our commitment to professional development, flexible working arrangements, and a culture that values diversity and inclusion. Join us to be part of a team that supports your growth while making a meaningful impact in the defence and aerospace sectors.
StudySmarter Expert Advice🤫
We think this is how you could land Principal Safety Engineer (Explosion Safety DSEAR)
✨Join Engineering Meetups!
Get yourself along to local engineering meetups or tech conferences. These are great places to connect with like-minded folks and industry leaders who might just have a lead on that full-time Principal Safety Engineer (Explosion Safety DSEAR) role you’re after at BAE Critical Skills.
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We think you need these skills to ace Principal Safety Engineer (Explosion Safety DSEAR)
Some tips for your application 🫡
Showcase Your Technical Expertise:When applying for an engineering role like Principal Safety Engineer (Explosion Safety DSEAR), it’s essential to highlight your technical skills. Include any relevant software or tools you're proficient in on your CV—think CAD software, simulation tools, or programming languages. Don't skimp on any engineering projects you've worked on that demonstrate your ability to solve complex problems.
Focus on Results and Impact:In the engineering world, we love numbers and real-world impact. Quantify your achievements wherever possible—like reducing costs by a certain percentage, improving efficiency, or successfully completing a project ahead of schedule. This gives your future employers at BAE Critical Skills a clear picture of the value you can bring.
Craft a Compelling Cover Letter:Use your cover letter to express your passion for engineering and explain why you’re drawn to BAE Critical Skills specifically. Share what aspects of their work excite you and how your values align with theirs. This is your chance to show a bit of personality while keeping it professional!
Include Relevant Certifications:If you have any engineering certifications, especially ones that are recognised in your field, make sure to feature them prominently on your CV. They demonstrate not just your knowledge, but also your commitment to professional development, which is something we at StudySmarter value highly.
How to prepare for a job interview at BAE Critical Skills
✨Brush Up on Core Engineering Principles
Before heading into the interview with BAE Critical Skills, make sure you're solid on the fundamental engineering principles relevant to the role. Be ready to discuss concepts such as thermodynamics, fluid mechanics, or structural analysis, depending on the specifics mentioned in the job description. Don’t skip any hands-on projects or coursework; these can be excellent talking points!
✨Show Off Your Problem-Solving Skills
Expect technical questions or case studies during your interview—after all, engineering is all about solving problems! Prepare a few examples of how you've tackled engineering challenges in the past, whether at university or in any practical experience. Practising with mock technical interviews can really help you articulate your thought process and solutions.
✨Relate Your Experience to the Role
In a full-time role, employers like BAE Critical Skills want to see that you can adapt and grow within their team. Be ready to discuss how your previous internships, projects, or studies relate directly to the work you'll be doing. Highlight specific experiences that showcase your collaborative skills and how you've successfully worked within a team environment.
✨Know Your Tools and Software
Most engineering roles require familiarity with specific tools and software. Prepare to talk about your proficiency with programmes like AutoCAD, MATLAB, or SolidWorks if they’re relevant to the role. Even better, have examples of projects where you’ve used these tools, as it'll demonstrate your hands-on experience and readiness for the job.
