At a Glance
- Tasks: Lead quality and process control for high-security products in a dynamic manufacturing environment.
- Company: Join ASSA ABLOY, a global leader in access solutions with a focus on innovation.
- Benefits: Competitive salary, career development, and opportunities to work on impactful projects.
- Other info: Be part of a diverse team that values different perspectives and experiences.
- Why this job: Make a difference in safety-critical projects across the UK while growing your career.
- Qualifications: Experience in quality leadership and strong knowledge of custodial product requirements.
The predicted salary is between 45000 - 55000 € per year.
Location: Willenhall, West Midlands
Reporting to: Director & Head of Manufacturing (UKI)
Role overview
We are seeking an experienced Senior Quality & Process Control Engineer to take ownership of quality, compliance and process control across our High Security & Safety (HSS) product portfolio. Based at our Willenhall manufacturing and assembly site, this role plays a critical part in ensuring that our custodial windows, doors, locking systems and associated products meet the highest standards of safety, compliance and performance. You will work across manufacturing, supply chain and live construction sites, supporting major projects such as Police Custody, Immigration Centres, Secure Units.
Key Responsibilities
- Establish, deploy and maintain robust process controls across all High Security and Safety product categories.
- Ensure full compliance with stakeholder specifications, requirements, FIRAS standards, UKCA regulations and internal engineering rules.
- Define and monitor inspection and testing procedures from raw material receipt through to final site sign‑off.
- Manage Tier 1 contractor quality platforms to capture site snags and track resolution.
- Own the end‑to‑end CAPA lifecycle, from non‑conformance identification through to long‑term corrective actions.
- Lead root cause analysis using structured methodologies such as 5 Whys, Fishbone, FMEA and layered audits.
- Work closely with Engineering, Manufacturing, Project Delivery and Installation teams to embed preventive controls and eliminate repeat issues.
- Attend UK project sites to validate installation quality and compliance for: Windows and doors, Riser and service doors, Timber and joinery packages, FF&E and locking systems.
- Provide real‑time technical support to installation teams.
- Conduct site inspections, installation audits and final compliance checks.
- Maintain end‑to‑end product traceability using digital systems (e.g. QR‑code and component tracking).
- Produce, review and approve quality documentation including: Inspection & Test Plans (ITPs), Compliance packs, Certificates and as‑built records.
- Deliver clear, transparent quality reporting to clients and stakeholders.
- Provide early‑stage quality input and risk assessment during pre‑construction phases.
- Build trusted relationships with key partners, stakeholders and other strategic contractors.
Skills & Experience
- Significant experience in quality leadership within manufacturing, construction or high‑security environments.
- Strong knowledge of MoJ/HMPPS specifications and custodial product requirements.
- Proven background in CAPA, root cause analysis and process improvement.
- Comfortable supporting high‑pressure construction sites and multi‑site operations.
- Excellent communication skills with strong client‑facing capability.
- Willingness to travel nationally and work flexibly.
Why Join Us?
- Play a key role in delivering safety‑critical products across the UK secure estate.
- Work on nationally significant, high‑profile programmes.
- Be part of a technically driven, quality‑focused leadership team.
We are the ASSA ABLOY Group. Our people have made us the global leader in access solutions. In return, we open doors for them wherever they go. With nearly 63,000 colleagues in more than 70 different countries, we help billions of people experience a more open world. Our innovations make all sorts of spaces – physical and virtual – safer, more secure, and easier to access. As an employer, we value results – not titles, or backgrounds. We empower our people to build their career around their aspirations and our ambitions – supporting them with regular feedback, training, and development opportunities. Our colleagues think broadly about where they can make the most impact, and we encourage them to grow their role locally, regionally, or even internationally. As we welcome new people on board, it’s important to us to have diverse, inclusive teams, and we value different perspectives and experiences.
Senior Quality & Process Control Engineer - HSS in Willenhall employer: Assa Abloy
At ASSA ABLOY, we pride ourselves on being an excellent employer, offering a dynamic work culture that prioritises safety and quality in the High Security & Safety sector. Our Willenhall site is not only pivotal for delivering critical products but also fosters employee growth through continuous training and development opportunities, ensuring that our team members can thrive both locally and internationally. Join us to be part of a diverse and inclusive environment where your contributions are valued and impactful.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Quality & Process Control Engineer - HSS in Willenhall
✨Tip Number 1
Network like a pro! Reach out to people in the industry, attend events, and connect with potential colleagues on LinkedIn. You never know who might have the inside scoop on job openings or can put in a good word for you.
✨Tip Number 2
Prepare for interviews by researching the company and its products. Understand their quality standards and compliance requirements, so you can showcase how your experience aligns with their needs. We want to see you shine!
✨Tip Number 3
Practice your answers to common interview questions, especially those related to quality control and process improvement. Use the STAR method (Situation, Task, Action, Result) to structure your responses and make them impactful.
✨Tip Number 4
Don’t forget to apply through our website! It’s the best way to ensure your application gets noticed. Plus, it shows you’re genuinely interested in joining our team and contributing to our mission of delivering safety-critical products.
We think you need these skills to ace Senior Quality & Process Control Engineer - HSS in Willenhall
Some tips for your application 🫡
Tailor Your CV:Make sure your CV is tailored to the Senior Quality & Process Control Engineer role. Highlight your experience in quality leadership and any specific projects that relate to high-security environments. We want to see how your background aligns with our needs!
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you're passionate about quality and process control, and how you can contribute to our mission at StudySmarter. Be sure to mention any relevant certifications or methodologies you’re familiar with.
Showcase Your Problem-Solving Skills:In your application, don’t forget to highlight your experience with CAPA and root cause analysis. We love seeing examples of how you've tackled challenges in the past, especially in high-pressure environments. It shows us you’re ready for the role!
Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it gives you a chance to explore more about what we do at StudySmarter!
How to prepare for a job interview at Assa Abloy
✨Know Your Stuff
Make sure you brush up on your knowledge of quality control processes and compliance standards relevant to the High Security & Safety sector. Familiarise yourself with MoJ/HMPPS specifications and be ready to discuss how you've applied these in past roles.
✨Showcase Your Problem-Solving Skills
Be prepared to share specific examples of how you've tackled quality issues using methodologies like 5 Whys or Fishbone diagrams. This will demonstrate your hands-on experience and analytical thinking, which are crucial for this role.
✨Build Relationships
Highlight your ability to work collaboratively with various teams, such as Engineering and Project Delivery. Discuss how you've built trust with stakeholders in previous positions, as this is key to succeeding in a role that requires cross-functional cooperation.
✨Ask Insightful Questions
Prepare thoughtful questions about the company's approach to quality assurance and process control. This shows your genuine interest in the role and helps you gauge if the company culture aligns with your values and career goals.
