Senior Quality & Process Control Engineer - HSS
Senior Quality & Process Control Engineer - HSS

Senior Quality & Process Control Engineer - HSS

Full-Time 45000 - 55000 ÂŁ / year (est.) No home office possible
ASSA ABLOY Sicherheitstechnik GmbH

At a Glance

  • Tasks: Lead quality and process control for high-security products in a dynamic manufacturing environment.
  • Company: Join ASSA ABLOY, a global leader in access solutions with a focus on innovation.
  • Benefits: Enjoy extensive training, international opportunities, and a supportive work culture.
  • Why this job: Make a real impact on safety-critical projects across the UK while developing your career.
  • Qualifications: Experience in quality leadership within manufacturing or construction, with strong communication skills.
  • Other info: Be part of a diverse team that values different perspectives and fosters growth.

The predicted salary is between 45000 - 55000 ÂŁ per year.

We are seeking an experienced Senior Quality & Process Control Engineer to take ownership of quality, compliance and process control across our High Security & Safety (HSS) product portfolio. Based at our Willenhall manufacturing and assembly site, this role plays a critical part in ensuring that our custodial windows, doors, locking systems and associated products meet the highest standards of safety, compliance and performance. You will work across manufacturing, supply chain and live construction sites, supporting major projects such as Police Custody, Immigration Centres, Secure Units.

Key Responsibilities

  • Establish, deploy and maintain robust process controls across all High Security and Safety product categories.
  • Ensure full compliance with stakeholder specifications, requirements, FIRAS standards, UKCA regulations and internal engineering rules.
  • Define and monitor inspection and testing procedures from raw material receipt through to final site sign‐off.
  • Manage Tier 1 contractor quality platforms to capture site snags and track resolution.
  • Own the end‐to‐end CAPA lifecycle, from non‐conformance identification through to long‐term corrective actions.
  • Lead root cause analysis using structured methodologies such as 5 Whys, Fishbone, FMEA and layered audits.
  • Work closely with Engineering, Manufacturing, Project Delivery and Installation teams to embed preventive controls and eliminate repeat issues.
  • Attend UK project sites to validate installation quality and compliance for:
  • Windows and doors
  • Riser and service doors
  • Timber and joinery packages
  • FF&E and locking systems
  • Provide real‐time technical support to installation teams.
  • Conduct site inspections, installation audits and final compliance checks.
  • Maintain end‐to‐end product traceability using digital systems (e.g. QR‐code and component tracking). Produce, review and approve quality documentation including:
    • Inspection & Test Plans (ITPs)
    • Compliance packs
    • Certificates and as‐built records
  • Deliver clear, transparent quality reporting to clients and stakeholders.
  • Provide early‐stage quality input and risk assessment during pre‐construction phases.
  • Build trusted relationships with key partners, stakeholders and other strategic contractors.
  • Skills & Experience

    • Significant experience in quality leadership within manufacturing, construction or high‐security environments.
    • Strong knowledge of MoJ/HMPPS specifications and custodial product requirements.
    • Proven background in CAPA, root cause analysis and process improvement.
    • Comfortable supporting high‐pressure construction sites and multi‐site operations.
    • Excellent communication skills with strong client‐facing capability.
    • Willingness to travel nationally and work flexibly.

    Location: Willenhall, West Midlands

    Reporting to: Director & Head of Manufacturing (UKI)

    We are the ASSA ABLOY Group. Our people have made us the global leader in access solutions. In return, we open doors for them wherever they go. With nearly 63,000 colleagues in more than 70 different countries, we help billions of people experience a more open world. Our innovations make all sorts of spaces – physical and virtual – safer, more secure, and easier to access. As an employer, we value results – not titles, or backgrounds. We empower our people to build their career around their aspirations and our ambitions – supporting them with regular feedback, training, and development opportunities. Our colleagues think broadly about where they can make the most impact, and we encourage them to grow their role locally, regionally, or even globally. We welcome new people on board; it’s important to us to have diverse, inclusive teams, and we value different perspectives and experiences.

    Senior Quality & Process Control Engineer - HSS employer: ASSA ABLOY Sicherheitstechnik GmbH

    At ASSA ABLOY, we pride ourselves on being an exceptional employer, offering a dynamic work culture that prioritises quality and safety in our High Security & Safety (HSS) product portfolio. Based in Willenhall, our team enjoys extensive training and development opportunities, fostering personal and professional growth while working on nationally significant projects. We value diversity and inclusion, empowering our employees to make impactful contributions in a supportive environment that champions innovation and collaboration.
    ASSA ABLOY Sicherheitstechnik GmbH

    Contact Detail:

    ASSA ABLOY Sicherheitstechnik GmbH Recruiting Team

    StudySmarter Expert Advice 🤫

    We think this is how you could land Senior Quality & Process Control Engineer - HSS

    ✨Tip Number 1

    Network like a pro! Reach out to people in the industry, attend events, and connect on LinkedIn. You never know who might have the inside scoop on job openings or can put in a good word for you.

    ✨Tip Number 2

    Prepare for interviews by researching the company and its products. Understand their quality standards and compliance requirements so you can speak confidently about how your experience aligns with their needs.

    ✨Tip Number 3

    Showcase your problem-solving skills! Be ready to discuss specific examples of how you've tackled quality issues or improved processes in past roles. Use structured methodologies like 5 Whys or FMEA to impress them.

    ✨Tip Number 4

    Don’t forget to apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, it shows you’re genuinely interested in joining our team.

    We think you need these skills to ace Senior Quality & Process Control Engineer - HSS

    Quality Leadership
    Process Control
    Compliance Management
    Inspection and Testing Procedures
    CAPA Management
    Root Cause Analysis
    5 Whys Methodology
    Fishbone Diagram
    FMEA
    Construction Site Audits
    Technical Support
    Digital Traceability Systems
    Communication Skills
    Stakeholder Engagement
    Knowledge of MoJ/HMPPS Specifications

    Some tips for your application 🫡

    Tailor Your CV: Make sure your CV is tailored to the Senior Quality & Process Control Engineer role. Highlight your experience in quality leadership, especially in manufacturing or high-security environments, and don’t forget to mention any relevant certifications or standards you’re familiar with.

    Craft a Compelling Cover Letter: Your cover letter is your chance to shine! Use it to explain why you’re passionate about quality and process control, and how your skills align with our mission at StudySmarter. Be specific about your experience with CAPA and root cause analysis.

    Showcase Your Problem-Solving Skills: In your application, give examples of how you've tackled challenges in previous roles. Mention specific methodologies like 5 Whys or Fishbone analysis that you've used to drive improvements. We love seeing candidates who can think critically!

    Apply Through Our Website: We encourage you to apply directly through our website for the best chance of success. It’s the easiest way for us to keep track of your application and ensure it gets the attention it deserves. Plus, we can’t wait to see what you bring to the table!

    How to prepare for a job interview at ASSA ABLOY Sicherheitstechnik GmbH

    ✨Know Your Standards

    Familiarise yourself with the key specifications and standards mentioned in the job description, like FIRAS and UKCA regulations. Being able to discuss these confidently will show that you understand the critical compliance aspects of the role.

    ✨Showcase Your Process Control Skills

    Prepare examples from your past experience where you've successfully established or maintained process controls. Use structured methodologies like 5 Whys or FMEA to demonstrate your analytical skills and problem-solving abilities.

    ✨Communicate Effectively

    Since this role involves working closely with various teams, practice articulating your thoughts clearly. Think about how you can convey complex quality concepts in a straightforward manner, especially when discussing technical support for installation teams.

    ✨Be Ready to Discuss CAPA

    Brush up on your knowledge of the CAPA lifecycle. Be prepared to discuss how you've identified non-conformances in the past and the long-term corrective actions you've implemented. This will highlight your proactive approach to quality management.

    Senior Quality & Process Control Engineer - HSS
    ASSA ABLOY Sicherheitstechnik GmbH

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