Lead Process Engineer in London

Lead Process Engineer in London

London Full-Time 72000 - 100000 € / year (est.) Home office (partial)
Arcadia eFuels

At a Glance

  • Tasks: Lead the design and evaluation of innovative eFuel production systems.
  • Company: Join Arcadia eFuels, a pioneering company transforming sustainable fuel production.
  • Benefits: Enjoy competitive salary, performance incentives, and flexible hybrid/remote work options.
  • Other info: Diverse candidates are encouraged to apply; travel up to 25% may be needed.
  • Why this job: Be part of a mission-driven team focused on environmental impact and cutting-edge technology.
  • Qualifications: BSc/MSc in Chemical Engineering with 10+ years in process design for industrial plants required.

The predicted salary is between 72000 - 100000 € per year.

Are you ready to join the Arcadia eFuels team and develop the world’s future fuels? Are you passionate to protect our environment and power our world? Arcadia eFuels will produce eFuels (eDiesel & eSAF - Sustainable Aviation Fuel) using renewable electricity and water to make Green Hydrogen and combine it with captured carbon dioxide then use gas to liquids processing to produce the final fuels. Arcadia eFuels is an innovative scale-up dedicated to transforming the aviation and long-haul shipping industry through the production of synthetic eFuels with a net zero carbon footprint. As a pre-revenue company, we are poised for rapid growth and expansion, with plans to establish manufacturing plants globally.

Role Summary

As Lead Process Engineer, you will lead the engineering design, modeling, and technical evaluation of Arcadia’s integrated eFuel production systems. This includes FT based SAF process chains, from green hydrogen production to GTL synthesis and upgrading. You will support early-phase project development, advise on technical risks and configurations, participate in project design reviews, coach more junior peer process engineers, and collaborate with internal teams and external partners to guide projects from concept through FEED and detailed engineering. You will also co-develop economic assessments and support the company’s evolving technology and IP roadmap. You will report to the VP Technology & Projects.

Responsibilities

  • Process Design, Integration & Simulation: Design and evaluate integrated eSAF process schemes using tools such as Aspen HYSYS or similar. Deliver and maintain full mass & energy balances for major process blocks (Electrolyzer, DAC, FT synthesis, upgrading). Optimize modular plant configurations in collaboration with vendors and licensors to meet design guarantees. Contribute process engineering input for site considerations (e.g., land use, layout, utilities, balance of plant). Generate process documentation: PFDs, PEFS, P&IDs, datasheets, and control narratives.
  • Project Development Support: Act as the process integration lead across early project stages (scoping, feasibility, pre-FEED, FEED). Represent Arcadia’s process interests in all project reviews (HAZOPs, 3D model reviews, P&IDs). Serve as a technical advisor to Venture Development Managers on technology options, scale-up risks, and process economics. Collaborate closely with the Project Engineer to develop capital cost estimates and sensitivity analyses.
  • Economic & Technical Evaluation: Provide process-specific inputs to the economic model, including utility demand, carbon intensity, and yield assumptions. Interpret model outputs to support decision-making around site selection, technology choices, and project phasing. Contribute to lifecycle carbon (LCA) and GHG modeling across different regional project sites.
  • Technology Monitoring & Strategic Input: Monitor advancements in electrolysis, CO₂ capture, Fischer-Tropsch, and downstream refining technologies. Help update Arcadia’s technology and intellectual property strategy based on evolving commercial and technical landscapes. Engage with external licensors, EPCs, and R&D partners to validate integration strategies and assess emerging risks.

Qualifications

  • Required: BSc or MSc in Chemical Engineering or Process Engineering. Minimum of 10 years’ experience in process design and integration for high CAPEX industrial plants (e.g., Chemicals, GTL, SAF, ammonia, hydrogen). Deep expertise in process simulation (e.g., Aspen HYSYS), process documentation, and utility design. Experience with FEED and EPC stage deliverables, safety reviews (HAZOPs, SIL), and modular plant design. Strong business acumen: ability to align technical choices with cost and risk models.
  • Preferred: Experience in early-stage venture environments or project-financed infrastructure. Familiarity with LCA modeling and carbon intensity metrics (e.g., GHG Protocol, RED II/III, ICAO CORSIA). Working knowledge of IP strategy or exposure to licensor agreements. Background in SAF, FT synthesis, or synthetic fuel refining highly advantageous. Knowledge of electrical engineering design & equipment such as electrolysis.

Travel: up to 25% (domestic and international)

Work Environment: Hybrid/remote possible, UK, Netherlands, Texas

Compensation: Competitive salary, performance-linked incentives, and benefits. Arcadia eFuels also offers many employee benefits!

Arcadia eFuels US Inc is an equal opportunity employer, and we encourage candidates from diverse backgrounds to apply.

Lead Process Engineer in London employer: Arcadia eFuels

Arcadia eFuels is an exceptional employer, offering a dynamic work environment where innovation meets sustainability. As a scale-up in the climate technology sector, we provide our employees with unique opportunities for professional growth and development while contributing to the creation of sustainable fuels that protect our planet. With competitive compensation, performance-linked incentives, and a commitment to diversity, Arcadia eFuels fosters a collaborative culture that empowers individuals to make a meaningful impact in the world.

Arcadia eFuels

Contact Detail:

Arcadia eFuels Recruiting Team

StudySmarter Expert Advice🤫

We think this is how you could land Lead Process Engineer in London

Tip Number 1

Network with professionals in the renewable energy and process engineering sectors. Attend industry conferences, webinars, or local meetups to connect with people who work at Arcadia eFuels or similar companies. This can give you insights into the company culture and potentially lead to referrals.

Tip Number 2

Stay updated on the latest advancements in electrolysis, CO₂ capture, and Fischer-Tropsch synthesis. Follow relevant publications, blogs, and social media channels to demonstrate your knowledge during interviews and discussions with the team.

Tip Number 3

Prepare to discuss your experience with process design and integration in high CAPEX industrial plants. Be ready to share specific examples of projects you've worked on, particularly those related to SAF or synthetic fuels, as this will showcase your expertise.

Tip Number 4

Familiarise yourself with Arcadia eFuels' technology and IP strategy. Understanding their approach to innovation and how they plan to scale their operations will help you align your skills and experiences with their goals during the interview process.

We think you need these skills to ace Lead Process Engineer in London

Process Design and Integration
Process Simulation (e.g., Aspen HYSYS)
Mass and Energy Balances
Modular Plant Design
FEED and EPC Stage Deliverables
Safety Reviews (HAZOPs, SIL)
Technical Risk Assessment

Some tips for your application 🫡

Tailor Your CV:Make sure your CV highlights relevant experience in process design and integration, especially in high CAPEX industrial plants. Use specific examples that demonstrate your expertise in tools like Aspen HYSYS and your understanding of SAF processes.

Craft a Compelling Cover Letter:In your cover letter, express your passion for sustainable fuels and the environment. Mention how your background aligns with Arcadia eFuels' mission and how you can contribute to their innovative projects.

Highlight Technical Skills:Clearly outline your technical skills related to process engineering, including any experience with FEED and EPC deliverables. Emphasise your familiarity with lifecycle carbon modelling and GHG metrics, as these are crucial for the role.

Showcase Leadership Experience:Since the role involves coaching junior engineers and leading project reviews, include examples of your leadership experience. Highlight any mentoring roles or team projects where you took the lead in technical discussions.

How to prepare for a job interview at Arcadia eFuels

Showcase Your Technical Expertise

As a Lead Process Engineer, it's crucial to demonstrate your deep understanding of process design and integration. Be prepared to discuss specific projects where you've successfully implemented process simulation tools like Aspen HYSYS, and how you tackled challenges in high CAPEX industrial plants.

Highlight Your Project Development Experience

Discuss your experience in early-phase project development, particularly in scoping and feasibility studies. Share examples of how you've acted as a process integration lead and contributed to project reviews, showcasing your ability to collaborate effectively with cross-functional teams.

Emphasise Your Business Acumen

Arcadia eFuels values candidates who can align technical choices with cost and risk models. Prepare to explain how you've made decisions based on economic assessments and how you've contributed to lifecycle carbon modelling or GHG assessments in previous roles.

Stay Updated on Industry Trends

Given the rapidly evolving nature of the eFuels industry, it's important to show that you're engaged with current advancements in electrolysis, CO₂ capture, and Fischer-Tropsch technologies. Bring insights into how these trends could impact Arcadia's technology and IP strategy.