At a Glance
- Tasks: Lead root-cause investigations of product failures and drive improvements in design and quality.
- Company: Join Anker Innovations, a global leader in smart charging and consumer electronics.
- Benefits: Competitive salary, health benefits, and opportunities for professional growth.
- Other info: Collaborate globally with R&D and Quality teams, and contribute to AI-enabled diagnostic tools.
- Why this job: Make a real impact by solving complex engineering challenges in a dynamic environment.
- Qualifications: Bachelor's degree in Mechanical Engineering or related field; 5+ years in failure analysis.
The predicted salary is between 31500 - 38500 £ per year.
Anker Innovations is a global leader in smart charging and consumer electronics, home to the brands Anker, eufy, Soundcore, and Nebula. Founded in 2011, we serve 100+ countries, 140M+ users, and hold 1400+ patents — with 50% of our 4000+ employees in R&D.
We're looking for a Senior Failure Analysis Engineer – Mechanical to lead root-cause investigation of returned products (RMA), focused on mechanical, structural, and materials failures across our global portfolio. You'll turn complex failure diagnosis into concrete improvements in design, manufacturing, and component quality — and help build our AI-enabled failure analysis knowledge base.
What You'll Do
- Own RMA failure analysis from initial diagnosis through root-cause identification and closure
- Perform product teardown and component-level diagnostics; investigate mechanical design, manufacturing, assembly, materials, sealing, and environmental/usage failures
- Use dimensional & tolerance analysis, stress/fatigue analysis, leak/sealing testing, fracture analysis, metallography, non-destructive testing (NDT), and SEM/EDS
- Apply structured root-cause methods (8D, 5 Whys, FTA, Fishbone, DOE) to distinguish design vs. manufacturing vs. material vs. use-related causes
- Collaborate with R&D, Quality, Manufacturing, and Supplier Quality globally to drive corrective and preventive actions
- Produce standardized English failure analysis reports; build failure case libraries, root-cause databases, and diagnostic standards
- Support development of AI-enabled diagnostic tools by translating failure expertise into structured rules and knowledge
What You Bring
- Bachelor's degree in Mechanical Engineering, Materials Science/Engineering, or related (Master's preferred)
- 5+ years in mechanical/structural/materials failure analysis, reliability, or product quality
- Hands-on experience with SEM/EDS, metallography, mechanical testing, NDT, dimensional inspection, and leak/sealing testing
- Strong knowledge of failure mechanisms (fracture, fatigue, wear, degradation, assembly defects, tolerance issues) and manufacturing processes
- Experience writing 8D reports and managing CAPA to closure
- Strong English technical writing; ability to collaborate with global teams
- Mandarin Chinese proficiency is required — this role involves close collaboration with our R&D and Quality teams in China
Senior Failure Analysis Engineer in Birmingham employer: Anker Innovations
Anker Innovations is an exceptional employer, offering a dynamic work environment in Birmingham where innovation thrives. With a strong focus on employee growth and development, we provide opportunities for hands-on experience in cutting-edge technology and collaboration with global teams. Our commitment to a supportive culture and the chance to contribute to meaningful advancements in consumer electronics make us an attractive choice for professionals seeking a rewarding career.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Failure Analysis Engineer in Birmingham
✨Join Engineering Meetups!
Get yourself along to local engineering meetups or tech conferences. These are great places to connect with like-minded folks and industry leaders who might just have a lead on that full-time Senior Failure Analysis Engineer role you’re after at Anker Innovations.
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We think you need these skills to ace Senior Failure Analysis Engineer in Birmingham
Some tips for your application 🫡
Showcase Your Technical Expertise:When applying for an engineering role like Senior Failure Analysis Engineer, it’s essential to highlight your technical skills. Include any relevant software or tools you're proficient in on your CV—think CAD software, simulation tools, or programming languages. Don't skimp on any engineering projects you've worked on that demonstrate your ability to solve complex problems.
Focus on Results and Impact:In the engineering world, we love numbers and real-world impact. Quantify your achievements wherever possible—like reducing costs by a certain percentage, improving efficiency, or successfully completing a project ahead of schedule. This gives your future employers at Anker Innovations a clear picture of the value you can bring.
Craft a Compelling Cover Letter:Use your cover letter to express your passion for engineering and explain why you’re drawn to Anker Innovations specifically. Share what aspects of their work excite you and how your values align with theirs. This is your chance to show a bit of personality while keeping it professional!
Include Relevant Certifications:If you have any engineering certifications, especially ones that are recognised in your field, make sure to feature them prominently on your CV. They demonstrate not just your knowledge, but also your commitment to professional development, which is something we at StudySmarter value highly.
How to prepare for a job interview at Anker Innovations
✨Brush Up on Core Engineering Principles
Before heading into the interview with Anker Innovations, make sure you're solid on the fundamental engineering principles relevant to the role. Be ready to discuss concepts such as thermodynamics, fluid mechanics, or structural analysis, depending on the specifics mentioned in the job description. Don’t skip any hands-on projects or coursework; these can be excellent talking points!
✨Show Off Your Problem-Solving Skills
Expect technical questions or case studies during your interview—after all, engineering is all about solving problems! Prepare a few examples of how you've tackled engineering challenges in the past, whether at university or in any practical experience. Practising with mock technical interviews can really help you articulate your thought process and solutions.
✨Relate Your Experience to the Role
In a full-time role, employers like Anker Innovations want to see that you can adapt and grow within their team. Be ready to discuss how your previous internships, projects, or studies relate directly to the work you'll be doing. Highlight specific experiences that showcase your collaborative skills and how you've successfully worked within a team environment.
✨Know Your Tools and Software
Most engineering roles require familiarity with specific tools and software. Prepare to talk about your proficiency with programmes like AutoCAD, MATLAB, or SolidWorks if they’re relevant to the role. Even better, have examples of projects where you’ve used these tools, as it'll demonstrate your hands-on experience and readiness for the job.
