Aerospace Welding Apprentice Engineer in Rotherham

Description

Castings Technology International Limited are looking for an Aerospace Welding Apprentice Engineer to complete a Level 3 Metal Fabricator apprenticeship.

This is a 4‑year apprenticeship in the field of welding at a world‑class castings facility. The apprenticeship will involve welding of both ferrous and non‑ferrous materials for the manufacture of aerospace and defence components, working to ASME IX welding qualification and standard for steel materials as well as NADCAP for aerospace titanium. The chosen candidate will gain customer approval for the welding of titanium and super‑alloy materials, working to precise procedures.

Responsibilities

• Proficient in carrying out MIG welding, TIG welding, Stick welding, MAG welding
• Drafting and part conceptualisation
• Proficient in CAD (SolidWorks)
• Fundamental grasp of Finite Element Analysis (FEA)
• Consumable stock control (weld wire, electrode, etc.)
• Daily maintenance checks for chambers and welding sets
• Part cleanliness checks prior to welding activity
• Proficient in TIG welding of titanium in a vacuum welding chamber
• Proficient in TIG welding of titanium outside of a vacuum welding chamber
• Checks for chamber environment (oxygen PPM) pre weld
• Assessment of excavation site (prep condition for welding, manual dressing if required)
• Part cleaning through the Aqueous Degreasing Facility
• Upkeep of weld wire usage logs
• Welding components in accordance with relevant WPS documentation
• Conduct relevant weld qualification tests as required
• Identify and follow correct metal work instructions, specifications, and drawings
• Mark out using appropriate tools and techniques
• Produce and assemble metal products to required specification and quality requirements
• Identify and follow correct joining instructions, specifications and drawings
• Produce work from structural materials
• Weld mapping (when required)
• Understanding of metallurgy
• Knowledge of the foundry process, casting manufacture and weld repair of casting defects
• Become proficient in fabrication welding and design
• Conduct pre‑fabrication cutting and sizing of required metallic materials
• In‑depth understanding of casting upgrade and participation in it
• Understanding of mould manufacture, both ceramic and sand
• Understanding of the NDT (non‑destructive testing) department
• Proficient in the basic principles of melting and casting of both steel and titanium
• Spend time within, and ascertain a good understanding of, all activities within CTI’s UKAS‑accredited laboratory
• Achieve a proficient understanding of engineering design and manufacture
• Spend time in all manufacturing areas of the business
• Have a high regard for Health & Safety
• Maintain a good standard of housekeeping
• Visual inspection of welds by other welders (post‑training)
• Responsibilities are not limited to the above

Skills required

• Strong commitment to health and safety
• Good communication and teamwork skills
• Good time management skills

Personal qualities

• Reliable
• Eager to develop new skills
• Positive attitude and willingness to take on challenges

Employer description

Castings Technology currently operates from a purpose‑built facility in the heart of the Advanced Manufacturing Park in South Yorkshire, UK. The 10,000 m² facility houses the latest pattern‑making, moulding, vacuum and air‑melt casting facilities together with support services. The company has an exciting future ahead; having outgrown the current facility, plans are in place to move to a larger 200,000 sq ft facility in Sheffield, which will be ready to move into in late 2026 once new, state‑of‑the‑art equipment has been installed.

Things to consider

During the first year you will be required to attend the University of Sheffield AMRC Training Centre full‑time for an initial block of study. You will return to your workplace one Friday per month. After the initial block training you will attend the AMRC Training Centre one day a week to undertake the knowledge study. The remaining four days will be spent in company learning on the job.

Please note the AMRC Training Centre reserves the right to close applications ahead of the published closing date.

Qualification requirements

Advanced apprenticeships entry requirements

• GCSE English language C or 4 or above
• GCSE Maths C or 4 or above

Applicants are also required to successfully complete a series of assessments at the University of Sheffield’s AMRC Training Centre, as well as an employer recruitment and selection process to secure a place on an apprenticeship programme.