At a Glance
- Tasks: Design and maintain control systems, troubleshoot issues, and optimise production processes.
- Company: Join a leading engineering team focused on innovation and safety.
- Benefits: Competitive salary, professional development, and a collaborative work environment.
- Other info: Dynamic role with opportunities for growth and teamwork.
- Why this job: Make a real impact in engineering while ensuring safety and compliance.
- Qualifications: Degree or equivalent experience in Electrical or Control Systems Engineering required.
The predicted salary is between 34650 - 42350 £ per year.
As a key member of the EC&I Team, ensuring new and repeat batch processes are brought online on time and within budget. Provide technical support to the maintenance technicians. Support the Manufacturing facilities in production. Contribute and deliver capital projects. Ensure regulatory compliance.
Main Tasks and Responsibilities
- Design, develop, and maintain control systems using Siemens PCS7 and S7 PLCs.
- Troubleshoot and resolve control system issues to minimize downtime and ensure continuous production.
- Collaborate with cross-functional teams to optimize process control and improve operational efficiency.
- Develop and implement control strategies for new and existing processes.
- Provide technical support, coaching and knowledge sharing to engineers, technicians and plant operators.
- Participate in HAZOP (Hazard and Operability) studies and risk assessments, including Layers of Protection Analysis (LOPA).
- Maintain accurate documentation of control systems and modifications.
- Implement and manage OT cybersecurity measures to protect control systems from cyber threats, ensuring compliance with IEC 62443 standards.
- Develop and maintain safety programming on PCS7, ensuring compliance with IEC 61511 standards.
- Manage alarm systems in accordance with IEC 62682 standards to ensure effective alarm management and operator response.
- Write and contribute to the development of process control narratives, User Requirement Specifications (URS), and Functional Design Specifications (FDS) documents.
- Lead and participate in commissioning activities, including system testing, validation, and start-up support.
- Ensure compliance with COMAH regulations and other relevant safety standards.
- Assist in the generation, data collection and monitoring of key performance indicators (KPIs).
- Organize and deliver SHE related training modules for staff.
- Verbal and written communication within Engineering Team.
- Participate in interdepartmental communications.
- Follow company policies and procedures to keep confidentiality on sensitive information.
- Carry out other duties as directed by EC&I Engineering Leader.
Key Interactions
- Direction From EC&I Engineering Leader
- Head of Engineering and Maintenance
- Peers: Control Systems Engineer, Instrument Engineer, Senior Instrument Engineer, Electrical Engineer
Skills & Qualifications
Education Essential: Degree, HNC/HND, apprenticeship, or equivalent qualification and/or relevant industry experience in Electrical Engineering, Control Systems Engineering, Instrumentation, or a related discipline.
Key Skills - Essential:
- Extensive experience with Siemens PCS7 and S7 PLCs.
- Strong knowledge of COMAH regulations and safety standards.
- Proven ability to troubleshoot and resolve complex control system issues.
- Excellent communication and teamwork skills.
- Strong analytical and problem-solving abilities.
- Ability to work independently and manage multiple projects simultaneously.
Senior Controls System Engineer in Middlesbrough employer: AM Global
AM Global is an excellent employer that values its employees by offering flexible working hours and a supportive work culture in Stockton, UK. With a focus on hands-on experience and professional growth, the company provides opportunities for skill enhancement and career advancement while ensuring a collaborative environment where every team member's contribution is recognised and valued.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Controls System Engineer in Middlesbrough
✨Get Involved in Control Systems Communities
Dive into control systems forums and relevant LinkedIn groups to showcase your expertise. Engage in discussions, answer questions, and share your knowledge—this can help us get noticed by potential employers looking for someone just like you!
✨Attend Industry Conferences and Workshops
Join conferences or workshops specifically tailored to control systems engineering, like the IEEE conference. These events are goldmines for networking with industry leaders and might just lead us to that perfect role at AM Global.
✨Get Practical Experience Through Projects
Start or contribute to projects that highlight your control systems skills. Whether it’s a simulated environment or real-world application, having tangible results will give us a huge edge when chatting with AM Global.
✨Choose Job Boards Wisely
Focus on niche job boards that specialise in engineering roles. Channels like Engineers.co or similar can help ensure that we’re not only applying to random jobs but targeting positions that align perfectly with our control systems engineering skills!
We think you need these skills to ace Senior Controls System Engineer in Middlesbrough
Some tips for your application 🫡
Highlight Your Technical Skills:When applying for the Senior Controls System Engineer role, make sure to showcase your technical expertise in control systems. Be specific about the software and programming languages you’ve worked with—mention anything from MATLAB to PLC programming. This will help us see your proficiency in the tools that are essential for the job.
Quantify Your Achievements:In the engineering world, numbers speak volumes! Use your CV to quantify your achievements—whether it’s a percentage improvement in system efficiency or successful project completions under budget. This will not only make your application stand out but also showcase your problem-solving capabilities to us.
Tailor Your Cover Letter:Don’t hesitate to get personal in your cover letter! Talk about why you’re passionate about control systems engineering and how your previous experiences have prepared you for this role at AM Global. We want to see your genuine interest and motivation to contribute to our projects.
Professional Documentation:For a full-time role, ensure that your application documents are professional and well-structured. Include a clear CV format and cover letter that highlights key projects or systems you've worked on. Don’t forget to mention any relevant certifications or training that would make you a valuable addition to us at AM Global.
How to prepare for a job interview at AM Global
✨Brush Up on Control Systems Concepts
Make sure we're up to speed with control systems theory—think stability analysis, PID tuning, and state-space representation. Revising these fundamentals will help us answer technical questions more confidently and demonstrate our expertise during the interview.
✨Familiarise Yourself with Simulation Tools
Get hands-on with popular simulation tools like MATLAB/Simulink or LabVIEW. A lot of interviews might include technical assessments or practical tasks to gauge our understanding of system modelling and control design using these tools, so being proficient could really set us apart.
✨Be Ready for Problem-Solving Scenarios
We should expect scenario-based questions where we'll have to solve real-world control system challenges. Practising how to approach problems logically and articulately will help us show our analytical thinking to the interviewer at AM Global.
✨Show Your Passion for Engineering
As this role is full-time, it's crucial we convey our genuine enthusiasm for control systems engineering. Sharing personal projects or experiences where we tackled interesting engineering tasks can illustrate our commitment and eagerness to contribute to the team at AM Global.
