Senior Aero Repair Engineer

Senior Aero Repair Engineer

Full-Time 60000 - 80000 £ / year (est.) No working from home possible
ALTEN

At a Glance

  • Tasks: Lead innovative aerospace repair projects and ensure compliance with industry standards.
  • Company: ALTEN, a global engineering consultancy shaping the future of technology.
  • Benefits: Competitive salary, private medical insurance, flexible working, and career development.
  • Other info: Join a diverse team and work on exciting projects that drive technological advancement.
  • Why this job: Make a real impact in civil aerospace and mentor the next generation of engineers.
  • Qualifications: 10+ years in aerospace gas turbine repair and strong knowledge of repair methodologies.

The predicted salary is between 60000 - 80000 £ per year.

ALTEN is a global engineering and technology consultancy operating across over 35 countries worldwide. We partner with industry leaders across sectors including Aeronautics, Aerospace, Defence, Naval, Automotive, Energy, Rail, IT and many more to deliver innovative engineering solutions that drive technological advancement & support sustainable transformation.

Our teams of passionate and agile engineers work on cutting-edge projects that shape the future of technology and sustainability. At ALTEN, we empower talented engineers to innovate, solve complex challenges, and deliver impactful solutions that build tomorrow’s world—today.

Are you ready to take your expertise in aerospace repair engineering to the next level? Join ALTEN as a Senior Aero Repair Engineer and lead groundbreaking projects in the civil aerospace sector. You’ll work on advanced jet engine repair schemes, ensuring compliance with the highest industry standards while driving innovation in repair methodologies like welding, brazing, and thermal spray. This is your chance to shape the future of gas turbine engine maintenance and contribute to projects that power global aviation.

Location: Derby

On-site: Full Time

Seniority: 10+ Years of Experience

Roles Available: 2

Key Responsibilities:

  • Lead the development and industrialisation of repair schemes for gas turbine engine components, ensuring compliance with EASA/FAA regulations and S1000D/STE technical publications.
  • Provide expert guidance on repair methodologies, including welding (TIG, laser), brazing, thermal spray, machining, and NDT techniques.
  • Review and approve repair documentation, such as work instructions, engineering drawings, and technical justifications.
  • Collaborate with design, manufacturing, and quality teams to align repair solutions with engine performance and lifecycle requirements.
  • Mentor junior engineers and trainees in repair processes, standards, and best practices.
  • Ensure all repair solutions meet airworthiness standards and are supported by robust technical justification and validation data.

Qualifications:

  • Bachelor’s or Master’s degree in Aerospace Engineering, Mechanical Engineering, or a related discipline, or relevant technical military background with equivalent experience.
  • 10+ years’ experience in aerospace gas turbine engine repair, with a focus on civil engines.
  • Competent Author (CA) status (current or previously held) for repair approvals.
  • Strong knowledge of repair methods: welding (TIG, laser), brazing, thermal spray, machining, and NDT (FPI, MPI, Eddy Current).
  • Familiarity with technical standards: S1000D, STE, EASA Part-145, FAA regulations.
  • Experience with engine components: blades, vanes, discs, casings, combustors, and shafts.
  • Familiarity with repair manuals, engineering systems (Teamcenter, SAP), and digital tools for repair documentation.
  • Experience in lean manufacturing or Six Sigma for process optimisation.
  • Project management skills (e.g., APMP, PMP, or Agile).
  • Knowledge of AI and automation toolsets, including Python and Azure Databricks.
  • Analytical Thinking: Ability to interpret complex engineering data and make data-driven decisions.
  • Problem-Solving: Innovative approach to overcoming technical challenges in repair processes.
  • Communication: Clear and concise technical writing and stakeholder management.
  • Leadership: Ability to mentor teams and drive projects to completion.

Additional Information:

We bring together entrepreneurial, tech-driven people to deliver innovative solutions for leading companies. At ALTEN, you’ll work on exciting projects, supported by ongoing learning, mentoring, and clear career development tailored to your goals. Join a passionate team and help build tomorrow, today.

  • A personalised career path and a rewarding management style
  • A huge diversity of engineering projects and industries
  • Private Medical Insurance
  • Employee assistance programme
  • Life insurance & Pension Scheme
  • Social atmosphere, regular gatherings & team buildings
  • Flexible way of working (role dependent)

We are proud to support the Armed Forces Covenant & actively encourage applications from members of the Armed Forces community, including veterans, reservists, service leavers, and military spouses/partners. We recognise the value of military skills and experience and are committed to ensuring that no applicant is unfairly disadvantaged during our recruitment and selection processes.

ALTEN is committed to fostering a diverse and inclusive workplace and values the strength that comes from a global mix of backgrounds and perspectives. We welcome applications from all suitably qualified candidates, regardless of background or protected characteristics under the Equality Act 2010. If you require any reasonable adjustments during the recruitment process, please let us know.

This role may require you to have or be willing to go through Security Clearance. As part of the onboarding process candidates will be asked to complete a Baseline Personnel Security Standard; details of the evidence required to apply may be found on the government website Gov.UK. If you are unable to meet this and any associated criteria, then your employment may be delayed, or rejected. Details of this will be discussed with you at interview.

Senior Aero Repair Engineer employer: ALTEN

ALTEN is an excellent employer, offering a dynamic work culture that fosters innovation and collaboration in the heart of London. Employees benefit from opportunities for professional growth through engaging projects in the space industry, alongside a supportive environment that values creativity and technological advancement. Join us to be part of a team that not only drives significant impact but also prioritises your career development and well-being.

ALTEN

Contact Details:

ALTEN Recruitment Team

StudySmarter Expert Advice🤫

We think this is how you could land Senior Aero Repair Engineer

Join Aerospace Forums and Groups

Get involved in aerospace engineering forums and online communities, like the AIAA (American Institute of Aeronautics and Astronautics). It's a great way to meet industry peers and stay updated on job openings and trends in the field.

Attend Industry Conferences

Keep an eye on upcoming aerospace conferences and events where you can network with professionals and showcase your interest. Events like the Farnborough International Airshow are not just about flying machines; they're a goldmine for connections and potential job leads.

Spotlight Your Projects

Make sure to highlight any hands-on experience or projects on your portfolio that showcase your skills in aerospace engineering. Employers love seeing practical applications of theoretical knowledge. Show us what you've got!

Apply Directly on Company Websites

When you find companies you want to work for, head straight to their careers page to apply for full-time roles, like the one with ALTEN for a Senior Aero Repair Engineer. This often puts your application in front of the right people faster than just waiting for job boards!

We think you need these skills to ace Senior Aero Repair Engineer

Aerospace Engineering
Gas Turbine Engine Repair
Welding (TIG, Laser)
Brazing
Thermal Spray
Machining
NDT Techniques (FPI, MPI, Eddy Current)

Some tips for your application 🫡

Show Off Your Technical Skills:When applying for the aerospace engineering role at ALTEN, make sure to highlight your technical expertise. Include specific software skills, like CAD tools or simulation software, and any relevant engineering projects you’ve worked on. This is your chance to really shine and showcase your engineering toolkit!

Don't Skip Your Projects!:Include a section in your CV dedicated to projects that demonstrate your problem-solving abilities in aerospace engineering. Whether it's a university project, an internship, or personal work, we love seeing how you’ve applied your skills in real-world scenarios. Make it clear what your role was and the impact of the project.

Show Your Passion in Your Cover Letter:At ALTEN, we're not just looking for skills – we want to know why you’re passionate about aerospace engineering. Use your cover letter to express what excites you about aviation technology and your career goals. Share any relevant experiences or inspirations that have led you to apply for this full-time position.

Tailor Your CV for Aerospace:Make sure your CV is specifically tailored to aerospace engineering. Focus on your education, any certifications, and your work experience, ensuring you highlight aspects that relate directly to the role. Don’t forget to mention any internships or apprenticeships that have given you hands-on experience.

How to prepare for a job interview at ALTEN

Brush Up on Your Technical Knowledge

Aerospace engineering is all about technical precision, so make sure you’re comfortable with key concepts like aerodynamics, propulsion, and materials science. We recommend going through any relevant coursework or projects you’ve worked on – these real-world examples can illustrate your understanding during the interview with ALTEN.

Showcase Your Projects with Confidence

Make sure to have a portfolio ready that details any significant projects you've worked on, whether it’s a group assignment or a personal endeavour. Be prepared to discuss the challenges you faced, the tools you used, like CAD software, and what you learned from the experience, as this will show your problem-solving skills in action.

Prepare for Technical Interviews

Expect some technical questions or even problem-solving exercises during your interview with ALTEN. Get familiar with design challenges or theoretical problems related to aerospace; this can range from calculating lift and drag forces to materials selection under stress. Practising these can help you feel more at ease when faced with tricky questions.

Emphasise Your Passion and Teamwork Skills

As a full-time candidate, it’s crucial to convey your passion for aerospace engineering and your ability to work in teams. Highlight any group projects or internships you've done, focusing on how you collaborated with others to achieve a goal. Companies like ALTEN love seeing candidates who not only have technical skills but also fit well within their team culture.