Process Design Control & Instrumentation Engineer in Cheshire, Warrington

Process Design Control & Instrumentation Engineer in Cheshire, Warrington

Warrington +1 Full-Time 60000 - 75000 £ / year (est.) No working from home possible
ALTEN

At a Glance

  • Tasks: Develop control philosophies and specifications for safety-critical systems in the Nuclear sector.
  • Company: ALTEN, a global engineering consultancy driving technological advancement.
  • Benefits: Personalised career paths, private medical insurance, and flexible working options.
  • Other info: Dynamic environment with opportunities for ongoing learning and career development.
  • Why this job: Join innovative projects that shape the future of technology and sustainability.
  • Qualifications: Degree in relevant engineering field and strong process control experience.

The predicted salary is between 60000 - 75000 £ per year.

ALTEN is a global engineering and technology consultancy operating across over 35 countries worldwide. We partner with industry leaders across sectors including Aeronautics, Aerospace, Defence, Naval, Automotive, Energy, Rail, IT and many more to deliver innovative engineering solutions that drive technological advancement & support sustainable transformation.

As a Senior Process Design Control & Instrumentation Engineer, you will join our Manchester, Derby, or Warrington team to support our activities within the Nuclear sector. This role focuses on developing control philosophies, control narratives, and Safety & Functional Requirements Specifications (SFRS) including HMI specifications that support the safety case, security case, and regulatory compliance across complex engineered systems.

The position requires strong process engineering capability, understanding of safety‑critical design principles, and experience working in highly regulated environments where requirements evolve and designs change frequently.

Location: Manchester/Derby/Warrington (Can be any one site)
Attendance: On-site 2 times per 14 days
Clearance: BPSS
Experience Level: 4–15 years

Key Responsibilities
  • Process Control & System Design
    • Develop control philosophies, narratives, and functional specifications for safety‑critical systems.
    • Define control strategies, alarms, interlocks, and operating logic.
    • Ensure control behaviour follows safety principles such as defence‑in‑depth, redundancy, and failure tolerance.
    • Support design, testing, validation, and commissioning of control systems (DCS, PLC, SCADA).
  • Safety & Risk Management
    • Contribute to Safety and Functional Requirements Specifications (SFRS) and safety/security cases.
    • Support hazard analysis and risk assessments (HAZOP, FMEA, FTA, SIL/LOPA).
    • Work with safety, cybersecurity, and compliance teams to meet regulatory requirements.
  • Process Analysis & Instrumentation
    • Analyse process performance and system dynamics to support design decisions.
    • Identify improvements in efficiency, reliability, and stability.
    • Develop instrumentation and measurement strategies aligned with functional safety requirements.
Qualifications
  • Required Skills
    • Strong background in process control, system behaviour, and optimisation.
    • Proven experience developing control philosophies, control narratives, and functional specifications.
    • Experience contributing engineering outputs to safety cases or security cases.
    • Knowledge of hazard identification and risk‑based engineering methodologies.
    • Familiarity with instrumentation, sensors, and control system integration.
  • Required Qualifications
    • A degree in Electrical, Instrumentation & Control, Process, Mechanical, or Chemical Engineering, or a closely related technical discipline, or equivalent military experience.
  • Desirable Skills
    • Experience within nuclear, energy, or large infrastructure projects.
    • Familiarity with UK and international fire protection standards (e.g., BS 5839, NFPA, IEC).
    • Knowledge of process instrumentation, control systems, or electrical schematics.
    • Understanding of ISO 9001, ISO 45001, or equivalent safety and quality frameworks.
    • Experience managing or auditing equipment suppliers on technical compliance and documentation quality.

We bring together entrepreneurial, tech‑driven people to deliver innovative solutions for leading companies. At ALTEN, you'll work on exciting projects, supported by ongoing learning, mentoring, and clear career development tailored to your goals.

Benefits
  • A personalised career path and a rewarding management style.
  • A huge diversity of engineering projects and industries.
  • Private Medical Insurance.
  • Cycle & Tech Scheme.
  • Employee assistance programme.
  • Life insurance & Pension Scheme.
  • Social atmosphere, regular gatherings & team buildings.
  • Flexible way of working (role dependent).

We are proud to support the Armed Forces Covenant & actively encourage applications from members of the Armed Forces community.

Note: This role may require you to have or be willing to go through Security Clearance (BPSS).

Locations

WarringtonCheshire

Process Design Control & Instrumentation Engineer in Cheshire, Warrington employer: ALTEN

ALTEN is an exceptional employer that fosters a dynamic and innovative work culture, empowering engineers to tackle complex challenges in the Nuclear sector. With a strong emphasis on professional growth, employees benefit from tailored career development, diverse engineering projects, and a supportive environment that values collaboration and creativity. Located in Manchester, Derby, or Warrington, ALTEN offers competitive benefits including private medical insurance, flexible working arrangements, and a vibrant social atmosphere, making it an ideal place for those seeking meaningful and rewarding employment.

ALTEN

Contact Details:

ALTEN Recruitment Team

StudySmarter Expert Advice🤫

We think this is how you could land Process Design Control & Instrumentation Engineer in Cheshire, Warrington

Get Involved in Control Systems Communities

Dive into control systems forums and relevant LinkedIn groups to showcase your expertise. Engage in discussions, answer questions, and share your knowledge—this can help us get noticed by potential employers looking for someone just like you!

Attend Industry Conferences and Workshops

Join conferences or workshops specifically tailored to control systems engineering, like the IEEE conference. These events are goldmines for networking with industry leaders and might just lead us to that perfect role at ALTEN.

Get Practical Experience Through Projects

Start or contribute to projects that highlight your control systems skills. Whether it’s a simulated environment or real-world application, having tangible results will give us a huge edge when chatting with ALTEN.

Choose Job Boards Wisely

Focus on niche job boards that specialise in engineering roles. Channels like Engineers.co or similar can help ensure that we’re not only applying to random jobs but targeting positions that align perfectly with our control systems engineering skills!

We think you need these skills to ace Process Design Control & Instrumentation Engineer in Cheshire, Warrington

Process Control
Control Philosophies Development
Safety & Functional Requirements Specifications (SFRS)
Hazard Analysis
Risk Assessments (HAZOP, FMEA, FTA, SIL/LOPA)
Instrumentation and Measurement Strategies
Control System Integration (DCS, PLC, SCADA)

Some tips for your application 🫡

Highlight Your Technical Skills:When applying for the Process Design Control & Instrumentation Engineer role, make sure to showcase your technical expertise in control systems. Be specific about the software and programming languages you’ve worked with—mention anything from MATLAB to PLC programming. This will help us see your proficiency in the tools that are essential for the job.

Quantify Your Achievements:In the engineering world, numbers speak volumes! Use your CV to quantify your achievements—whether it’s a percentage improvement in system efficiency or successful project completions under budget. This will not only make your application stand out but also showcase your problem-solving capabilities to us.

Tailor Your Cover Letter:Don’t hesitate to get personal in your cover letter! Talk about why you’re passionate about control systems engineering and how your previous experiences have prepared you for this role at ALTEN. We want to see your genuine interest and motivation to contribute to our projects.

Professional Documentation:For a full-time role, ensure that your application documents are professional and well-structured. Include a clear CV format and cover letter that highlights key projects or systems you've worked on. Don’t forget to mention any relevant certifications or training that would make you a valuable addition to us at ALTEN.

How to prepare for a job interview at ALTEN

Brush Up on Control Systems Concepts

Make sure we're up to speed with control systems theory—think stability analysis, PID tuning, and state-space representation. Revising these fundamentals will help us answer technical questions more confidently and demonstrate our expertise during the interview.

Familiarise Yourself with Simulation Tools

Get hands-on with popular simulation tools like MATLAB/Simulink or LabVIEW. A lot of interviews might include technical assessments or practical tasks to gauge our understanding of system modelling and control design using these tools, so being proficient could really set us apart.

Be Ready for Problem-Solving Scenarios

We should expect scenario-based questions where we'll have to solve real-world control system challenges. Practising how to approach problems logically and articulately will help us show our analytical thinking to the interviewer at ALTEN.

Show Your Passion for Engineering

As this role is full-time, it's crucial we convey our genuine enthusiasm for control systems engineering. Sharing personal projects or experiences where we tackled interesting engineering tasks can illustrate our commitment and eagerness to contribute to the team at ALTEN.