At a Glance
- Tasks: Lead a team in assembling cutting-edge battery energy storage systems from prototypes to production.
- Company: Join Allye Energy, a pioneer in revolutionising the energy storage sector with repurposed EV batteries.
- Benefits: Enjoy a dynamic work environment with opportunities for growth and development in a fast-paced industry.
- Other info: No UK visa sponsorship available; strictly no agencies.
- Why this job: Be part of a mission-driven company making a real impact on sustainable energy solutions.
- Qualifications: 5+ years in manufacturing, with leadership experience and a strong background in assembly operations.
The predicted salary is between 48000 - 72000 £ per year.
Job Description
Allye Energy is revolutionising the energy storage sector with our cutting-edge Battery Energy Storage Systems (BESS) built using repurposed EV batteries. We are seeking an experienced and dynamic Prototype Build and Assembly Manager to lead our build operations team and undertak the assembly of prototype systems and production builds. This is a hands-on, technical role that is critical to ensuring our products are manufactured to the highest standards whilst driving continuous improvement in our build processes and team capabilities.
Job Description
Responsibilities
Team Leadership and Management
- Lead, mentor, and develop a team of Assembly Technicians, fostering a culture of safety, quality, and continuous improvement.
- Plan and allocate resources effectively to meet build schedules and project milestones.
- Conduct performance reviews, provide coaching, and identify training needs within the team.
- Drive team engagement and maintain high morale in a fast-paced, evolving environment
Build Operations and Process Management
- Lead the assembly of mechanical and electrical sub-assemblies from prototype through to production specifications.
- Complete full BESS builds, ensuring consistency, quality, adherence to engineering specifications.
- Develop, implement, maintain Standard Operating Procedures (SOPs) and Bill of Process (BOP).
- Drive lean manufacturing principles and continuous improvement initiatives to optimise build efficiency and quality
Quality Assurance and Compliance
- Ensure all builds meet stringent quality standards and regulatory requirements, including UN38.3, ADR compliance, and CE/UKCA marking considerations.
- Implement and maintain quality control processes, including inspection and functional testing.
- Lead root cause analysis activities for build-related issues and implement corrective actions.
- Maintain comprehensive build records, traceability documentation, and quality metrics.
Cross-Functional Collaboration
- Work closely with Engineering, R&D, and Design teams to support prototype development and design validation activities.
- Provide manufacturability feedback, ensuring designs are optimised for efficient assembly.
- Collaborate with Supply Chain and Procurement to ensure component availability and quality.
- Interface with Health & Safety teams to maintain the highest safety standards in all build activities
Project and Resource Management
- Plan and execute build schedules to support engineering milestones and customer delivery.
- Manage build budgets, resource allocation, and capacity planning.
- Identify and implement process improvements to reduce build times and costs at quality.
- Coordinate with facilities to ensure optimal workspace layout and equipment availability.
Qualifications
Essential Requirements:
- Deep experience in a technical manufacturing environment.
- Minimum 5 years' in manufacturing operations, at least 2 years in a leadership or supervisory role.
- Proven experience in mechanical and electrical assembly operations, preferably in automotive, energy storage, or related high-tech industries.
- Strong understanding of quality management systems, lean manufacturing principles, and continuous improvement methodologies.
- Experience with prototype builds and low-volume manufacturing in an R&D or startup environment.
- Excellent leadership and people management skills, with demonstrated ability to build and motivate high-performing teams.
Highly Desirable:
- High Voltage (HV) certification - IMI Level 4 in Electric/Hybrid Vehicle System Repair and Replacement or equivalent.
- Experience with HV battery systems, BMS, and thermal management
- Knowledge of regulatory standards including UN38.3, ADR, CE/UKCA marking, and safety regs.
- Familiarity with ERP systems, digital work instructions, and manufacturing execution systems.
- Six Sigma, Lean Manufacturing, or similar process improvement certification.
Technical Skills:
- Proficiency in reading and interpreting complex engineering drawings, wiring diagrams, and technical specifications.
- Understanding of manufacturing processes, tooling, and test equipment requirements.
- Experience with project management tools and methodologies.
- Strong analytical and problem-solving capabilities with attention to detail.
Personal Attributes
- Adaptable and resilient, thriving in a fast-paced startup environment with evolving requirements.
- Strong communicator capable of interfacing effectively with technical and non-technical
- Safety-focused mindset with a commitment to maintaining the highest health and safety standards.
- Results-oriented with a track record of delivering projects on time and to specification.
- Collaborative approach with excellent cross-functional working capabilities.
Additional Information
Please note that at this time we are unable to provide UK visa sponsorship
Strictly No Agencies
Prototype Build and Assembly Manager (Battery Energy Storage) in London employer: Allye Energy
At Allye Energy, we pride ourselves on being an innovative leader in the energy storage sector, offering a dynamic work environment that fosters collaboration and continuous improvement. As a Prototype Build and Assembly Manager, you will not only lead a passionate team but also have access to professional development opportunities and a culture that prioritises safety and quality. Located in a fast-paced startup atmosphere, you'll be at the forefront of revolutionising energy solutions while enjoying the unique advantage of working with cutting-edge technology and a supportive team.
StudySmarter Expert Advice🤫
We think this is how you could land Prototype Build and Assembly Manager (Battery Energy Storage) in London
✨Tip Number 1
Familiarise yourself with the latest trends in battery energy storage and electric vehicle technologies. This knowledge will not only help you understand the industry better but also demonstrate your passion and commitment during interviews.
✨Tip Number 2
Network with professionals in the energy storage and manufacturing sectors. Attend industry events, webinars, or local meetups to connect with potential colleagues and learn about unadvertised job opportunities.
✨Tip Number 3
Prepare to discuss your leadership style and experiences in managing teams. Be ready to share specific examples of how you've fostered a culture of safety and continuous improvement in previous roles.
✨Tip Number 4
Research Allye Energy's products and values thoroughly. Understanding their mission and how they approach innovation in battery technology will allow you to tailor your conversations and show that you're a great fit for their team.
We think you need these skills to ace Prototype Build and Assembly Manager (Battery Energy Storage) in London
Some tips for your application 🫡
Tailor Your CV:Make sure your CV highlights relevant experience in technical manufacturing and leadership roles. Emphasise your skills in mechanical and electrical assembly, as well as any experience with battery systems or lean manufacturing principles.
Craft a Compelling Cover Letter:In your cover letter, express your passion for the energy storage sector and how your background aligns with the responsibilities of the Prototype Build and Assembly Manager role. Mention specific achievements that demonstrate your ability to lead teams and improve processes.
Highlight Relevant Certifications:If you have certifications such as High Voltage (HV) certification or Six Sigma, make sure to include these prominently in your application. These qualifications can set you apart from other candidates.
Showcase Problem-Solving Skills:Provide examples in your application that illustrate your analytical and problem-solving capabilities. Discuss specific challenges you've faced in previous roles and how you successfully addressed them, particularly in a fast-paced environment.
How to prepare for a job interview at Allye Energy
✨Showcase Your Leadership Skills
As a Prototype Build and Assembly Manager, you'll be leading a team. Be prepared to discuss your leadership style, how you motivate teams, and any specific examples of how you've successfully managed and developed team members in the past.
✨Demonstrate Technical Knowledge
Familiarise yourself with the technical aspects of battery energy storage systems and assembly processes. Be ready to explain your experience with mechanical and electrical assembly operations, and how you've applied lean manufacturing principles in previous roles.
✨Prepare for Quality Assurance Questions
Quality is key in this role. Expect questions about quality management systems and how you've ensured compliance with regulatory standards in past projects. Have examples ready that demonstrate your commitment to maintaining high-quality standards.
✨Highlight Cross-Functional Collaboration
This position requires working closely with various teams. Be prepared to discuss how you've collaborated with engineering, R&D, and supply chain teams in the past, and how you ensure effective communication across departments to achieve project goals.
