At a Glance
- Tasks: Assemble and wire cutting-edge battery energy storage systems from engineering drawings.
- Company: Join Allye Energy, a pioneer in the energy storage sector.
- Benefits: Competitive salary, training opportunities, and employee stock ownership plan.
- Other info: Dynamic startup environment with opportunities for personal and professional growth.
- Why this job: Be part of a small team making a real impact in clean energy innovation.
- Qualifications: Hands-on experience with electrical assembly and prototype builds required.
The predicted salary is between 35000 - 45000 £ per year.
- Compensation: GBP 35000 - GBP 45000 - monthly
- Company Description
Allye Energy is revolutionising the energy storage sector with our cutting-edge Battery Energy Storage Systems (BESS) built using repurposed EV batteries.
We are seeking a skilled Panel Wirer to join our production team, dedicated to the assembly and wiring of AC control panels for our MAX energy storage systems.
This role is integral to ensuring our products are built to the highest standards of safety, performance, and quality.
Job Description
- Overview
- What this role is
You will build battery energy storage systems from general assembly drawings, wiring schematics and parts lists.
This is not a role for someone who follows step-by-step work instructions.
It is a role for someone who can read a GA, understand what the finished assembly needs to look like, and build it correctly the first time, mechanically, electrically and to standard.
If you have spent your career on a line following a defined sequence, this will not suit you and we would rather say so now.
We are a small team building complex, safety-critical, high-voltage products at low volume.
The work changes.
Designs iterate.
You will often be the first person to physically build something that has only existed as a model, and the quality of what you produce sets the standard for everything that follows it.
- What you will be doing
- Building mechanical and electrical sub-assemblies and complete BESS units from engineering drawings
- Working directly with design and engineering on prototype builds and design iterations, feeding back on manufacturability and serviceability
- Writing and improving the build documentation — SOPs, Bill of Process, work instructions — based on how the job is actually done
- Recording build data: serial numbers, part traceability, torque records, quality checks
- Self-inspecting and functionally checking your own work before it moves on
- Raising build and design issues clearly and early, rather than working around them
- Maintaining a safe, clean and organised build area, with health and safety front and centre
- What you must be able to demonstrate
We are looking for recent, significant, hands‑on experience across all of the following. Be prepared to give specific examples.
- Working from drawings
- Reading and building from general assembly drawings, exploded views, parts lists and wiring schematics without step-by-step instruction
- Interpreting tolerances, datums, fastener callouts and revision control
- Identifying and flagging drawing errors and discrepancies before building
- Electrical assembly and termination
- Wiring and terminating breakers, isolators, contactors and distribution equipment
- Busbar assembly, correct torque, insulation, and awareness of clearance and creepage
- Cable preparation and lug crimping — correct die selection, hydraulic and ratchet crimp tooling, and how to verify a crimp is sound
- Connector pinning — contact selection, correct crimp tooling and crimp height, insertion and extraction tooling, seal and backshell fitment
- Cable identification, labelling, continuity and insulation resistance checks
- Harnessing and routing
- Routing, supporting and clipping harnesses to a defined standard, not by eye
- Bend radii, strain relief, chafe protection, and segregation of power and signal
- Gland fitment, cable entry sealing and IP integrity
- Fluid and cooling systems
- Routing, clipping and supporting coolant pipework and hose at correct spacing
- Fitting types, correct torque and sealing methods
- Fill, bleed, pressure and leak‑test procedures
- Mechanical assembly
- Fastener selection, torque to specification, calibrated torque tooling and torque marking
- Enclosure and sheet metal assembly, alignment, fit and finish
- Competent use of hand tools, power tools and basic test equipment
- Quality and standards
- A right‑first‑time approach, with the self‑discipline to check before signing off
- Accurate build records and traceability as a matter of habit
- Comfortable using digital tools to record build data and follow digital work instructions
Qualifications
- IMI Level 3 in Electric/Hybrid Vehicle System Repair and Replacement, or equivalent HV training
- IPC/WHMA‑A‑620 or equivalent wiring harness standard awareness
- Experience with lithium‑ion battery systems, BMS and thermal management
- Low‑volume, prototype or NPI build experience in a startup or R&D‑led environment
- Counterbalance forklift licence
HV training and certification will be provided where it is not already held.
About you
- Self‑motivated, methodical, and genuinely proud of the standard of your work
- Flexible as priorities, designs and processes change, which they will
- Communicates clearly across engineering, quality and operations
- Realistic about what a startup is: the pressure is high, the scope is wide, and the work is not always tidy
- Additional Information
What we offer
- A direct role in bringing a UK‑manufactured clean energy product to market
- Training and technical development, including HV certification
- Employee stock ownership plan
- Private medical and dental insurance
- A small team where the quality of your work is visible and matters
- Selection process
- CV and covering note review
- Technical conversation with the Build Manager
- Hands‑on practical assessment at our Acton facility
The practical assessment is a real part of the process, not a formality. We would rather see what you can do than talk about it.
Right to work in the United Kingdom is required.
We are not able to provide sponsorship for this role.
- Job Types: Full‑time, Permanent
- Employee stock ownership plan
- Private medical insurance
Ability to commute/relocate
- London W3 0TH: reliably commute or plan to relocate before starting work (required)
Experience
- Prototype or Assembly : 2 years (preferred)
Licence/Certification
- Forklift Licence (preferred)
- HV Trained (preferred)
- United Kingdom (required)
- #J-18808-Ljbffr
Prototype Assembly Technician employer: Allye Energy
Join a dynamic and innovative start-up in London that is revolutionising the energy storage industry. As a Graduate Mechanical Engineer intern, you'll thrive in a collaborative work culture that encourages creativity and hands-on experience, while benefiting from mentorship and growth opportunities in a fast-paced environment. This role not only allows you to apply your engineering skills but also positions you at the forefront of sustainable technology, making a meaningful impact on the future of energy solutions.
StudySmarter Expert Advice🤫
We think this is how you could land Prototype Assembly Technician
✨Join Local Manufacturing Groups
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✨Show Off Your Skills in Practical Spaces
Consider participating in workshops or open days at manufacturing companies. It's a great way to show off your hands-on skills in a real-world environment and can sometimes lead to job offers right on the spot. Keep an eye on announcements from local manufacturers for these opportunities!
✨Leverage the Power of Internships
While you're looking for full-time positions, don't underestimate the power of internships! Even if you don't see a direct role, securing an internship at a company can open doors to future jobs. Many manufacturing firms prefer to hire from their intern pool, so it's definitely worth considering.
✨Apply Directly Through Company Websites
When you find a role at a company you love, like Allye Energy, apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
We think you need these skills to ace Prototype Assembly Technician
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to Allye Energy specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at Allye Energy
✨Know Your Manufacturing Processes
Before you walk into the interview with Allye Energy, brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like Allye Energy value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
