Warehouse and Machine Operative Apprentice, Flexo Corrugated Packaging Ltd, Summer lane, Barnsley

We are seeking a motivated and reliable individual to join our warehouse team as an Apprentice. This is a fantastic opportunity to gain practical experience in a busy warehouse environment while working towards a nationally recognised qualification. You will be responsible for cutting, shaping, assembling, and quality‑checking corrugated cardboard to create boxes for packaging, storage, and shipping purposes. You will ensure that all boxes meet the necessary specifications and quality standards, while maintaining an efficient workflow within the warehouse.

Key Responsibilities:

• Box Production: Operate machinery (e.g., box making machines, die cutters) to convert large sheets of cardboard into corrugated boxes. Measure, cut, fold, and glue cardboard to form boxes of various sizes, shapes, and styles according to order requirements. Adjust machines as necessary to ensure optimal production and accurate box dimensions.
• Quality Control: Inspect the finished corrugated boxes to ensure they meet the required standards for size, strength, and quality. Ensure that all boxes are free from defects such as tears, creases, or weak seams. Conduct routine checks on the raw materials (cardboard sheets) to ensure they meet quality standards before production begins.
• Inventory Management: Maintain stock levels of raw cardboard sheets and materials used for box production. Record the quantities of boxes produced and ensure proper storage of finished boxes in designated warehouse areas. Track materials used and request additional supplies from the inventory team as needed.
• Assembly and Packaging: Assemble the corrugated boxes by hand when needed, ensuring proper folding, sealing, and gluing techniques are used. Label boxes and prepare them for shipping or storage by placing product labels and markings as required. Stack and organise finished boxes for easy access and further processing or dispatch.
• Maintenance and Equipment Care: Perform basic maintenance and troubleshooting on machinery to ensure smooth production. Clean and maintain equipment, ensuring it is in good working order. Report any mechanical issues to the supervisor or maintenance team.
• Safety and Compliance: Adhere to all safety guidelines and operational procedures in the warehouse and during the box production process. Use personal protective equipment (PPE) as required, including gloves, safety goggles, and ear protection. Maintain a clean and safe working environment by following workplace cleanliness and safety protocols.

Work closely with other warehouse operatives and supervisors to meet daily production targets and deadlines. Maintain accurate records of box production numbers, material usage, and any quality issues. Report production progress, challenges, and inventory levels to the warehouse supervisor.

Future Prospects: After completing the apprenticeship, there may be an opportunity to transition into a full‑time Warehouse Operative role with increased responsibility, including leading shifts or supervising teams.

Training provided: Delivery to be completed on site and off the job training either at Barnsley College or your place of work. Student to complete a Supply Chain Warehouse Level 2 Apprenticeship.

Qualifications: Educated to GCSE level to include GCSE passes at grade 3 or above in English and Maths.

Desired skills:

• Basic Technical Ability: Ability to operate machinery or a willingness to learn under supervision.
• Attention to Detail: Ability to follow instructions accurately and ensure the quality of the finished product.
• Physical Stamina: Capable of lifting and moving materials (cardboard sheets and boxes) and standing for long periods.
• Safety Awareness: Basic understanding of safety procedures and commitment to working safely in a warehouse environment.

Personal qualities:

• Willingness to Learn: A keen interest in learning about corrugated box production and warehouse operations.
• Good Communication Skills: Ability to follow verbal and written instructions.
• Team Player: Willingness to collaborate with others & ask for help when needed.

This role requires you to be over 18 years of age.

Company benefits: Heated Warehouse Staff Kitchen /canteen, Full Training.

About the company: Flexo Corrugated Packaging Ltd has established itself as a trusted manufacturer of corrugated board and polythene packaging solutions. Our mission is to provide superior packaging that not only meets but exceeds our clients' expectations. We understand the importance of protecting your products, and our innovative designs and quality materials ensure that your items are safe during transit and storage. Our family‑run business has a long tradition in the industry. It was founded in the early 1970s by our late father Mr Mohammed Akram, who passed the business onto his sons. We pride ourselves on providing outstanding customer service to guarantee that all of our clients are 100% satisfied.