At a Glance
- Tasks: Lead the setup of a new production division and ensure efficient manufacturing processes.
- Company: Join Alloyed, a cutting-edge venture in advanced metal components.
- Benefits: Competitive salary, dynamic work environment, and opportunities for professional growth.
- Other info: Collaborative culture with a focus on continuous improvement and quality.
- Why this job: Be at the forefront of innovation in 3D printing and metal manufacturing.
- Qualifications: Experience in production engineering and strong project management skills required.
The predicted salary is between 50000 - 65000 £ per year.
Company Overview
Alloyed is a young venture‑funded company built with world‑class metallurgists, mechanical engineers, technicians, and software developers. Operating from our HQ in the UK but also globally, we are building the future of advanced metal components. Our innovative approach integrates proprietary software that combines advanced machine learning and physical modelling with extensive experimental facilities, enabling us to 3D print metal components more efficiently and effectively than anyone else. Our facilities in Yarnton and Abingdon, near Oxford, are dedicated to establishing the world’s fastest, smartest, and best‑equipped environment for the rapid development of additively manufactured parts and the creation of novel metal alloys for enhanced performance. We serve a variety of sectors including electronics, aerospace, and industrial by leveraging our cutting‑edge technology to build businesses across diverse markets, each with unique requirements, timelines, customers, and cultures.
Role Overview
Alloyed is setting up a Serial Production division responsible for delivering stable, repeatable, and scalable production in an Assembly environment. The Senior Production and Operations Engineer will be one of the first employees within the Serial Production division and will play a critical role in its setup, project managing the realisation and working with wider stakeholders to ensure it meets the business needs. The Senior Production and Process Engineer will be responsible for ensuring that production processes are robust, validated, and continuously improved. The role combines technical ownership, cross‑functional collaboration and problem‑solving to ensure smooth transition from NPI to series manufacture. The Senior Production and Operations Engineer acts as the technical authority for production processes, determining process performance and driving root cause and corrective action activities to prevent future issues.
Responsibilities
- Process
- Define/implement the right level of Equipment to secure production output.
- Maintain a ‘value engineering lens’ during the Design phase ensuring the operation is sized and specified appropriately.
- Liaise with other Alloyed divisions to understand the production processes for upcoming serial production work.
- Collaborate with the NPI and Operations teams to define and publish a manufacturing maturity assessment scale, enabling baseline assessment and the smooth transfer of key processes, along with the required supporting deliverables.
- Participate in gate reviews and provide production sign‑off for progression into Serial Production.
- Production
- Resolve day‑to‑day production issues, ensuring rapid containment and long‑term corrective actions.
- Support RCCA activities to prevent recurrence of failures or deviations, ensuring effective documentation and communication.
- Define, track, and manage KPIs relating to quality, throughput, downtime, yield, and scrap.
- Own PFMEAs as processes transfer to production, maintaining up‑to‑date risk analyses and ensuring associated controls are implemented.
- Own and maintain process documentation, including standard work, control plans and work instructions, ensuring accuracy and compliance during scale‑up.
- Collaborate with Alloyed process owners to resolve cross‑functional issues affecting production stability or performance.
- Own process setup for future production runs, including defining key parameters, routings, and standard work.
- Support qualification activities for machines and processes (IQ/OQ/PQ or equivalent), analysing results and approving release into production.
- Analyse cycle times, labour and process costs, implementing improvements to drive efficiency and cost.
Essential skills
- Considerable experience in a production engineering, manufacturing engineering, or process engineering role.
- Strong project management skills.
- Strong understanding of structured problem‑solving and RCCA methodologies.
- Experience leading PFMEA creation, ownership, and maintenance.
- Ability to manage KPIs and drive data‑led decision making.
- Strong communication skills and ability to collaborate across Engineering, Quality, and Production teams.
- High level of awareness of quality, safety, and compliance requirements.
- Ability to work independently while managing multiple priorities.
- Familiarity with lean manufacturing, 5S and continuous improvement principles.
Desired skills
- Degree in engineering, manufacturing, or similar.
- Experience in an assembly environment.
- Experience in establishing new manufacturing operations.
Senior Production & Process Engineer in Kidlington employer: Alloyed Limited
Alloyed is an exceptional employer, offering a dynamic work environment where innovation thrives and employees are empowered to shape the future of advanced metal components. With a strong focus on employee growth, Alloyed provides opportunities for professional development and collaboration across diverse teams, all while operating from state-of-the-art facilities in Yarnton and Abingdon, near Oxford. The company's commitment to cutting-edge technology and a culture of continuous improvement ensures that every team member plays a vital role in driving success and achieving meaningful results.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Production & Process Engineer in Kidlington
✨Join Local Manufacturing Groups
Getting involved in local manufacturing groups or associations can seriously boost your visibility. These groups often have insider info on job openings and networking events, plus they help you connect with like-minded folks in the industry. Check out what's happening in your area!
✨Show Off Your Skills in Practical Spaces
Consider participating in workshops or open days at manufacturing companies. It's a great way to show off your hands-on skills in a real-world environment and can sometimes lead to job offers right on the spot. Keep an eye on announcements from local manufacturers for these opportunities!
✨Leverage the Power of Internships
While you're looking for full-time positions, don't underestimate the power of internships! Even if you don't see a direct role, securing an internship at a company can open doors to future jobs. Many manufacturing firms prefer to hire from their intern pool, so it's definitely worth considering.
✨Apply Directly Through Company Websites
When you find a role at a company you love, like Alloyed Limited, apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
We think you need these skills to ace Senior Production & Process Engineer in Kidlington
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to Alloyed Limited specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at Alloyed Limited
✨Know Your Manufacturing Processes
Before you walk into the interview with Alloyed Limited, brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like Alloyed Limited value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
