At a Glance
- Tasks: Lead automation projects, ensure safety compliance, and improve manufacturing processes.
- Company: Join Alkegen, a global leader in high-performance specialty materials.
- Benefits: Competitive salary, career growth, and a commitment to employee well-being.
- Other info: Dynamic work environment with opportunities for continuous improvement and skills development.
- Why this job: Make a real impact in a forward-thinking company dedicated to innovation and quality.
- Qualifications: Degree in Engineering and experience with PLC systems required.
The predicted salary is between 40500 - 49500 £ per year.
Why work for us? Want to join a truly global company with over 37 manufacturing facilities around the world? Want to be part of a forward-thinking, progressive organisation that is growing at an extraordinary pace? Why not become part of an organisation that truly cares about its commitment to its customers and its fellow colleagues?
Alkegen is a global leader in high-performance specialty fibres and inorganic materials used in high-temperature industrial, automotive and fire protection applications. We have nearly 80 years' experience in providing innovative solutions to our customers' application problems across several different business sectors. Our products are known universally for their quality and proven performance.
Our purpose, mission and values are based on our commitment to produce high-quality products that help our customers save energy, reduce pollution and improve fire safety.
Job Requirements:
- Safety
- Understanding of Machinery Safety Standards and Risk Assessment processes
- Knowledge of Permit to Work, Lockout/Tagout (LOTO), Electrical Safety Rules and Safe Isolation procedures
- Technical Qualifications
- HNC/HND or Degree in Electrical Engineering, Automation Engineering, Mechatronics, Control Systems Engineering, or related discipline (essential)
- Time-served Electrical/Controls Engineer apprenticeship (desirable)
- Relevant electrical qualifications (e.g., NVQ Level 3 Electrical Engineering, 18th Edition Wiring Regulations) desirable
- Control Systems Experience
- Proven experience programming, commissioning, troubleshooting and maintaining PLC-controlled equipment (essential)
- Experience with Allen Bradley, Siemens, Mitsubishi, Omron or equivalent PLC platforms (essential)
- Experience developing and modifying HMI and SCADA systems (essential)
- Experience with industrial communications networks including Ethernet/IP, Profinet, Profibus, Modbus or similar (essential)
- Experience with servo drives, VSDs, motion control and instrumentation systems (desirable)
- Project Management
- Proven experience delivering automation and controls projects from concept through commissioning (essential)
- Experience managing contractors, project budgets, schedules and technical specifications (desirable)
- Continuous Improvement
- Lean Manufacturing and Continuous Improvement experience (essential)
- Six Sigma Yellow Belt or equivalent (desirable)
- Manufacturing Knowledge
- Experience working within a manufacturing environment (essential)
- Knowledge of root cause analysis methodologies and problem-solving tools (essential)
- Experience working within ISO9001 and/or IATF16949 environments (desirable)
Responsibilities:
- Safety
- Ensure all automation, controls and electrical systems comply with site safety standards and legal requirements
- Lead machinery safety assessments, electrical safety improvements and Management of Change (MOC) activities
- Support incident investigations and implement corrective actions to prevent recurrence
- Promote safe working practices, permit-to-work compliance, LOTO and contractor safety management
- Quality
- Develop and maintain control systems that support consistent product quality and process stability
- Investigate process and equipment issues using root cause analysis and implement permanent solutions
- Support quality improvement initiatives through automation and data-driven process control
- Ensure all automation changes are documented, tested and validated in line with quality requirements
- Cost
- Identify and implement automation solutions that reduce waste, energy consumption and operating costs
- Support preventive maintenance strategies to minimise unplanned downtime and repair costs
- Manage automation project budgets and ensure effective use of engineering resources
- Drive efficiency improvements through equipment optimisation and process standardisation
- Delivery
- Improve equipment reliability, OEE and manufacturing throughput through automation and controls improvements
- Lead automation and capital projects from design through commissioning and handover
- Provide technical support to minimise downtime and restore production quickly during equipment failures
- Work with operations teams to identify and remove process bottlenecks
- Improvement
- Drive continuous improvement initiatives using automation, data analysis and engineering best practices
- Identify opportunities for new technologies and digital solutions to improve manufacturing performance
- Develop and maintain PLC, HMI and SCADA systems to support operational excellence
- Contribute to site improvement roadmaps and long-term engineering strategies
- People
- Provide technical leadership and expertise across automation, controls and electrical systems
- Coach and support maintenance and operations teams in fault finding and equipment operation
- Work collaboratively with cross-functional teams, contractors and equipment suppliers
- Support skills development and knowledge sharing to improve overall engineering capability
Location: Holywell, United Kingdom
Type: Full time
Automation Engineer in Holywell employer: Alkegen
Alkegen is an exceptional employer that fosters a dynamic and inclusive work culture, prioritising employee growth and development. With a commitment to innovation and sustainability, employees in Holywell benefit from working in a forward-thinking environment that values safety, quality, and continuous improvement. Join us to be part of a global leader where your contributions directly impact our mission to enhance fire safety and reduce environmental impact.
