Manufacturing Quality Engineer in Stafford

The Manufacturing Quality Engineer is responsible for end-to-end product and process quality within the HVDC transformer manufacturing value stream, ensuring compliance with customer specifications, internal standards, ISO 9001, and driving continuous improvement to achieve zero-defect Framework, safe and on-time delivery.

Responsibilities

• Execute and oversee daily in-process and final quality assurance activities across core, winding, insulation, tanking, assembly, drying, oil filling and testing areas.
• Deploy and maintain quality control plans, inspection and test plans (ITPs) and 5S/cleanliness standards, ensuring robust controls at all critical-to-quality stages.
• Lead investigation of nonconformities (NCRs), perform structured root cause analysis (5 Why, 8D) and drive effective corrective and preventive actions (CAPA).
• Track and report quality KPIs (FPY, defect density, rework/scrap, customer complaints), identify trends and propose data-driven improvement actions.
• Support and, when required, lead internal, customer and third-party audits.
• Maintain records, traceability and QMS documentation in line with ISO 9001.
• Collaborate with Production, Engineering, Test, Supply Chain, Supplier Quality and Project Management to resolve issues, improve manufacturability and secure smooth product flow.
• Provide quality support for Factory Acceptance Tests (FAT) and customer inspections, including documentation review, deviations and technical clarifications.
• Drive and participate in Lean / Six Sigma projects to improve process capability, reduce variation and eliminate waste.
• Deliver quality training and shop-floor coaching on standards, procedures, defect prevention and inspection techniques.
• Contribute to new product introduction and engineering change processes by reviewing drawings, specifications and control plans for quality risks.

Qualifications

• Bachelor’s degree in Electrical, Mechanical, Industrial Engineering or equivalent; a master’s degree or relevant postgraduate certification is an advantage.
• Good experience in manufacturing quality or related engineering roles within heavy electrical equipment, preferably power/HVDC transformer manufacturing.
• Strong knowledge of Quality Management Systems with experience in maintaining ISO 9001 certification; familiarity with transformer standards preferred.
• Advanced proficiency in FMEA, control plans, MSA, SPC, 8D problem solving and structured root cause analysis.
• Proven record of leading cross-functional problem-solving teams and delivering measurable improvements in FPY, scrap, rework and customer PPM.
• Hands-on exposure to transformer manufacturing processes.
• Ability to interpret electrical and mechanical drawings and technical specifications.
• Strong data analysis and reporting skills (Excel, PowerPoint; experience with ERP/QMS systems such as SAP, PLM is desirable).
• Excellent communication skills, able to interface confidently with shop-floor teams, engineering, management, suppliers and customers.
• Lean / Six Sigma Belt, equivalent continuous improvement experience.

Desired Attributes

• Strong ownership mindset, able to work independently on the shop floor and prioritize across multiple production lines.
• High attention to detail, disciplined documentation and a proactive approach to risk identification and mitigation.
• Ability to coach, influence and build a quality culture in multi-functional and multicultural teams.

Application & Diversity Policy

Applications from job seekers who require sponsorship to work in the UK are welcome and will be considered alongside all other applications. However, non-EU/EEA candidates may not be appointed to a post if a suitably qualified, experienced and skilled EU/EEA candidate is available to take up the post, as the employing body is unlikely, in these circumstances, to satisfy the Resident Labour Market Test.

Benefits

Relocation Assistance Provided: No.