AALTO, a global leader in Stratospace. Based in Farnborough, AALTO is an Airbus subsidiary that manufactures, operates, and delivers services with its solar-powered, stratospheric platform: Zephyr.
Zephyr’s persistence enables continuous flight for months at a time. Its current flight-time record of over 67 days in the stratosphere. From above 60,000+ft, or 20km above ground, AALTO can deliver several applications including direct-to-device connectivity and high-resolution Earth observation.
AALTO operates in a new operational layer between most of air traffic and low-Earth orbit, Stratospace. This is where high-altitude platforms led by Zephyr deliver services to commercial and government partners. We can help monitor environments, observe borders, track natural disasters and connect unconnected communities.
About The Role
As a Composite Structures Technician, you will support the manufacture of AALTO’s Zephyr high-altitude platform system and associated Ground Support Equipment, delivering skilled production activity to the required standards of time, cost, quality and safety. You will play a key part in enabling the successful delivery of the HAPS global business case through hands‑on aircraft build, integration and continuous improvement.
Responsibilities to include:
- The manufacture and assembly of aircraft structure (both sub-assembly and primary assembly).
- Using measuring equipment and calibrated jigs to carry out dimensional verification to the specification.
- Identify waste in assembly processes and implement activities to improve efficiency.
- Support shop safety initiatives and manage timely implementation of countermeasures to resolve problems.
- Post adhesive bonding quality check to meet quality assurance standards.
- Mitigate immediate risks including ‘stop work’ as well as elevate emerging risks, issues and shortfalls in a timely manner.
- Provide training, guidance, and mentorship to new and existing team members to support workforce development and knowledge sharing.
- Carry out daily housekeeping tasks to ensure health, safety, and operational requirements.
Skills and Knowledge Required
- Aerospace or Engineering Full Apprenticeship.
- Completed an NVQ Level 03 Qualification in Avionics Engineering or other relevant discipline.
- Strong understanding of ability to read engineering drawings and follow process instructions.
- Strong hand skills and ability to trim, form and shape composite parts
- Knowledge of adhesive bonding techniques and processes for composite parts
- Dimensional verification to the specification.
- Understanding and practical knowledge of working in ESD sensitive environments.
- Works well under pressure, works hard to meet strict production targets.
- Clear and effective communication skills (both written and oral).
- EWIS (Electrical Wiring and Interconnection Systems) Training.
- Knowledge of general aircraft manufacturing/ maintenance and processes applicable to the aviation environment (Human Factors, FOD, Tool Control, Health & Safety & COSHH).
- Understanding of 6S.
- Attention to detail.
- Proficient computer skills, and use of the Microsoft Office suite.
In addition to an attractive market-aligned salary, we offer:
- Rewarding Excellence: Benefit from our short-term incentive plan that rewards your hard work and dedication.
- Enjoy Your Time Off: Benefit from 25 days of holiday to relax and recharge.
- Stay Healthy: We’ve got your health covered with private medical insurance, along with dental and optical cash back.
- Secure Your Future: Take advantage of our personal pension plan to ensure a comfortable retirement.
- Peace of Mind: Our income protection and life assurance schemes are there to support you when you need it most.
- Getting around: Drive the latest vehicles with our discounted salary sacrifice scheme.
- We Care About You: Our employee assistance programme is always available to provide the support you need.
- Perks Galore: Enjoy a range of employee discounts via Perkbox, from household goods to travel!
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Composite Structures Technician - Future Opportunities employer: AALTO
AALTO is an exceptional employer, offering a dynamic work environment in Farnborough where innovation meets aerospace excellence. Employees benefit from a strong focus on professional growth, competitive salaries, and comprehensive health and wellness packages, including private medical insurance and generous holiday allowances. Join a passionate team dedicated to pioneering advancements in Stratospace, while enjoying a supportive culture that values work-life balance and employee well-being.
