Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning)
Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning)

Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning)

Burnley Full-Time 42600 - 52900 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Support product design and process to meet quality and efficiency standards.
  • Company: BAE Systems is a leading aerospace and defence company committed to innovation.
  • Benefits: Enjoy flexible health benefits, employee share plans, and a competitive pension scheme.
  • Why this job: Make a real impact in an inclusive culture that values diversity and empowers you.
  • Qualifications: HNC in Engineering/Manufacturing or equivalent; experience in mechanical assembly and PFMEA required.
  • Other info: Roles may require security vetting; apply early as the vacancy may close soon.

The predicted salary is between 42600 - 52900 £ per year.

Location: Samlesbury (Full-time on site)

Salary: £47,683.00+ depending on experience

What you'll be doing:

Working in the Manufacturing Engineering function, you will be supporting the business in understanding the ability of product and process design to meet product dimensional requirements while simultaneously being producible to minimise manufacturing lead-time and cost of non-quality. You will develop as the Manufacturing Engineering focal point for the assessment and implementation of APQP into the BAE SYSTEMS Air airframe manufacturing engineering business processes, developing the process framework and collaborating with stakeholder functions.

Your skills and experiences:

  • Essential:
  • Minimum HNC in an Engineering/Manufacturing discipline or equivalent or apprenticeship with relevant experience
  • Experience in the engineering and manufacture of mechanical assembly products
  • Experience in PFMEA (Process Failure Modes and Effects Analysis)
  • Desirable:
    • An awareness of APQP to BS EN 9145 (AS9145) or experience in any of the tools underpinning the standard including:
    • DFMEA (Design Failure Modes and Effects Analysis)
    • MSA (Measurement System Analysis) inc. Gauge R&R
    • Inspection & Control Plans
    • Process capability studies (AS9103)
    • PPAP (Production Part Approval Process)
  • Working knowledge of GD&T (Geometric dimensioning and tolerancing)
  • Awareness of 1st Article processes (AS9102)
  • Benefits:

    As well as a competitive pension scheme, BAE Systems also offers employee share plans, an extensive range of flexible discounted health, wellbeing and lifestyle benefits, including a green car scheme, private health plans and shopping discounts - you may also be eligible for an annual incentive.

    Producibility team:

    At BAE Systems Air, our Manufacturing Engineering Producibility teams play a crucial role in ensuring that airframe designs are not only technically sound but also manufacturable with optimal efficiency. By working closely with design and production teams, they help bridge the gap between concept and reality.

    As part of our commitment to continuous improvement and industry best practice, we are evolving our business processes through the implementation of Advanced Product Quality Planning (APQP) in line with BS EN9145 (AS9145) standards. This ensures robust, repeatable manufacturing solutions that support quality, cost, and delivery objectives from the outset.

    Why BAE Systems?

    This is a place where you'll be able to make a real difference. You'll be part of an inclusive culture that values diversity of thought, rewards integrity, and merit, and where you'll be empowered to fulfil your potential. We welcome people from all backgrounds and want to make sure that our recruitment processes are as inclusive as possible. If you have a disability or health condition (for example dyslexia, autism, an anxiety disorder etc.) that may affect your performance in certain assessment types, please speak to your recruiter about potential reasonable adjustments.

    Please be aware that many roles at BAE Systems are subject to both security and export control restrictions. These restrictions mean that factors such as your nationality, any nationalities you may have previously held, and your place of birth can restrict the roles you are eligible to perform within the organisation. All applicants must as a minimum achieve Baseline Personnel Security Standard. Many roles also require higher levels of National Security Vetting where applicants must typically have 5 to 10 years of continuous residency in the UK depending on the vetting level required for the role, to allow for meaningful security vetting checks.

    Closing Date: 10th July 2025

    We reserve the right to close this vacancy early if we receive sufficient applications for the role. Therefore, if you are interested, please submit your application as early as possible.

    Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning) employer: BAE Systems

    BAE Systems is an exceptional employer located in Samlesbury, offering a dynamic work environment where innovation and collaboration thrive. With a strong commitment to employee growth, we provide extensive training opportunities and a supportive culture that values diversity and inclusion. Our competitive benefits package, including flexible health options and a pension scheme, ensures that our employees are well taken care of while making a meaningful impact in the aerospace industry.
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    Contact Detail:

    BAE Systems Recruiting Team

    StudySmarter Expert Advice 🤫

    We think this is how you could land Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning)

    ✨Tip Number 1

    Familiarise yourself with APQP and its standards, especially BS EN 9145. Understanding the framework will not only help you in interviews but also demonstrate your commitment to quality planning in manufacturing.

    ✨Tip Number 2

    Network with professionals in the manufacturing engineering field, particularly those who have experience with PFMEA and GD&T. Engaging with industry experts can provide insights and potentially lead to referrals.

    ✨Tip Number 3

    Prepare to discuss specific examples of how you've implemented process improvements or quality planning in previous roles. Real-world applications of your skills will resonate well with the hiring team.

    ✨Tip Number 4

    Stay updated on the latest trends and technologies in manufacturing engineering. Showing that you're proactive about learning can set you apart from other candidates and align with BAE Systems' commitment to continuous improvement.

    We think you need these skills to ace Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning)

    Advanced Product Quality Planning (APQP)
    Process Failure Modes and Effects Analysis (PFMEA)
    Design Failure Modes and Effects Analysis (DFMEA)
    Measurement System Analysis (MSA)
    Inspection & Control Plans
    Process Capability Studies (AS9103)
    Production Part Approval Process (PPAP)
    Geometric Dimensioning and Tolerancing (GD&T)
    1st Article Processes (AS9102)
    Mechanical Assembly Engineering
    Stakeholder Collaboration
    Manufacturing Process Design
    Cost Reduction Strategies
    Dimensional Requirement Assessment
    Continuous Improvement Methodologies

    Some tips for your application 🫡

    Understand the Role: Before applying, make sure you fully understand the responsibilities and requirements of the Senior Manufacturing Engineer - APQP position. Familiarise yourself with terms like APQP, PFMEA, and GD&T, as these are crucial for the role.

    Tailor Your CV: Customise your CV to highlight relevant experience in engineering and manufacturing, particularly in mechanical assembly products. Emphasise any experience with APQP, PFMEA, and other related tools mentioned in the job description.

    Craft a Strong Cover Letter: Write a compelling cover letter that connects your skills and experiences to the specific requirements of the job. Mention your understanding of the importance of manufacturability and quality in engineering processes.

    Proofread Your Application: Before submitting, carefully proofread your application materials for any spelling or grammatical errors. A polished application reflects your attention to detail, which is essential for a role in manufacturing engineering.

    How to prepare for a job interview at BAE Systems

    ✨Understand APQP Fundamentals

    Make sure you have a solid grasp of Advanced Product Quality Planning (APQP) principles. Be prepared to discuss how you've applied these concepts in previous roles, especially in relation to BS EN 9145 standards.

    ✨Showcase Your Engineering Experience

    Highlight your experience in mechanical assembly products and any relevant engineering qualifications. Be ready to provide specific examples of projects where you successfully implemented PFMEA or other quality planning tools.

    ✨Demonstrate Collaboration Skills

    Since the role involves working closely with various stakeholders, prepare to discuss instances where you've effectively collaborated with design and production teams. Emphasise your ability to bridge gaps between different functions.

    ✨Prepare for Technical Questions

    Expect technical questions related to GD&T, inspection plans, and process capability studies. Brush up on these topics and be ready to explain how you've used them in your past work to ensure manufacturability and quality.

    Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning)
    BAE Systems
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    • Senior Manufacturing Engineer - APQP (Advanced Product Quality Planning)

      Burnley
      Full-Time
      42600 - 52900 £ / year (est.)

      Application deadline: 2027-07-11

    • B

      BAE Systems

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