Door Trim Lead Engineer

EDAG Engineering UK, part of the global EDAG Group, is a leader in engineering services for the automotive industry. We are experts in vehicle development across the complete spectrum of engineering disciplines. From pre-development, series development, individual components, modules and the development of entire vehicles, we combine expert knowledge with the latest trends in lightweight construction and material technologies.

As a DOOR TRIM Lead Engineer, you will be responsible for overseeing the design, development, and integration of interior panels and related interior components from concept to production. You will lead a team of engineers, coordinate with cross-functional teams, and ensure that designs meet performance, quality, cost, and timing objectives while adhering to regulatory standards.

Responsibilities include:

• Lead and manage the complete development lifecycle of DOOR TRIM components, from concept through production.
• Provide technical direction to engineering teams on materials, manufacturing processes, and assembly feasibility.
• Ensure compliance with safety, durability, NVH, and aesthetic requirements in collaboration with CAE, materials, and manufacturing teams.
• Define and manage component specifications, ensuring alignment with OEM standards and industry best practices.
• Work with suppliers to validate tooling, materials, and production processes, ensuring manufacturability and cost efficiency.
• Drive DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize design solutions.
• Manage engineering change processes (ECRs, ECNs, PCNs), ensuring effective implementation with minimal impact on project timing.
• Oversee prototype builds, validation, and testing activities, ensuring design intent is maintained.
• Conduct DFMEA, PFMEA, and root cause analysis to proactively address potential failures.
• Support launch activities, issue resolution, and continuous improvement initiatives.
• Coordinate with interior design and electrical teams.

Requirements:

• Bachelor's or Master's Degree in Mechanical, Automotive, or Manufacturing Engineering.
• 8+ years of experience in IP/console engineering within the automotive industry.
• Strong expertise in plastic injection molding, foaming, wrapping, painting, and assembly processes.
• Proficiency in CAD software (CATIA V5) and PLM tools.
• Experience leading cross-functional teams and supplier collaborations.
• Strong understanding of safety regulations (FMVSS, ECE, VDA), fit & finish, and durability targets.
• Knowledge of interior component integration, including ambient lighting, airbags, displays, and HVAC vents.
• Proven experience in cost management, supplier negotiations, and product optimization.
• Strong problem-solving skills with experience in DFMEA, PFMEA, and root cause analysis.
• Excellent communication, leadership, and stakeholder management abilities.
• Experience with sustainable materials and lightweighting strategies (desirable).
• Knowledge of smart surfaces, digital displays, and advanced user interfaces (desirable).
• Familiarity with APQP, PPAP, and automotive quality processes (desirable).
• Six Sigma or Lean Manufacturing certification (desirable).

Benefits:

• Health cash plan, following successful probation.
• Pension plans.
• Hybrid working.
• 25 days annual leave + 8 bank holidays.
• Generous absence cover.