Senior FEA & Thermal Engineer
Senior FEA & Thermal Engineer

Senior FEA & Thermal Engineer

Full-Time 48000 - 72000 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Lead structural and thermal analysis for innovative space systems.
  • Company: Join SuperSharp, a pioneering Earth-imaging company revolutionising space telescopes.
  • Benefits: Enjoy hybrid working, private healthcare, and 25 days holiday plus bank holidays.
  • Why this job: Make a real impact on climate change and global security with cutting-edge technology.
  • Qualifications: Bachelor's in engineering with 5+ years in structural and thermal analysis required.
  • Other info: Opportunities for career growth and technical leadership await you!

The predicted salary is between 48000 - 72000 £ per year.

Super-Sharp Space Systems is an Earth-imaging company developing unfolding space telescopes to capture high-resolution thermal infrared (TIR) images of the earth. Our technology allows us to fit a large telescope in a small box, making low-cost, high-resolution, and frequent Earth-imaging possible. This makes powerful TIR space telescopes much more affordable while achieving 10x greater resolution than the current state-of-the-art solutions. The images captured by our space telescopes can be used for applications such as tackling climate change, crop monitoring, and maintaining global security. We are determined to offer high-quality affordable Earth-imaging solutions to empower our world in responding to global change.

This position is responsible for developing, executing, and validating structural and thermal models to support the design, test, and operation of space systems. The ideal candidate will have a proven background in spacecraft analysis, strong technical judgment, and the ability to interface across design, systems, and test engineering functions.

Key Responsibilities
  • Lead structural and thermal analysis activities for spacecraft assemblies and subsystems.
  • Develop high-fidelity finite element models and perform static, dynamic, and thermal simulations.
  • Define and validate thermal control strategies using both passive and active components.
  • Correlate analytical models with test data from vibration, thermal vacuum, and shock environments.
  • Generate technical documentation to support design reviews, qualification, and flight certification.
  • Collaborate cross-functionally to ensure analysis is aligned with hardware implementation and system requirements.
  • Contribute to the development of internal standards and methodologies for structural and thermal analysis.
Required Qualifications
  • Bachelor’s degree in mechanical engineering, aerospace, or a related engineering discipline.
  • Minimum 5 years of experience in structural and thermal analysis.
  • Minimum 2 years of experience in structural and thermal analysis for multibody assemblies (10+ components, not including fasteners).
  • Proficiency with FEA and thermal analysis tools.
  • Strong understanding of structural dynamics, thermal transport, and materials behaviour in space environments.
  • Knowledge of thermal control system design, including radiators, insulation, and heaters.
  • Demonstrated ability to deliver accurate, validated analysis that supports hardware design and qualification.
  • Excellent written and verbal communication skills, with experience producing clear and concise technical documentation.
Preferred Qualifications
  • Master’s degree in mechanical engineering, aerospace, or a related engineering discipline.
  • Experience in structural and thermal analysis within the aerospace or space sector.
  • Ansys Mechanical proficient user (bonus software packages: FEMAP/NASTRAN, ESATAN).
  • 2 years of usage of SpaceClaim for CAD manipulation within Ansys.
  • Experience supporting spaceflight hardware through development, test, and launch.
  • Familiarity with aerospace standards (ECSS, NASA-STD, MIL-STD).
  • Experience with CAD tools and scripting languages (e.g. SolidWorks, Python), with an emphasis on scripting for Ansys data and results manipulation.
  • Familiarity with FEA results export for ZEMAX usage.
What SuperSharp Offers
  • High-impact role on mission-critical hardware.
  • Opportunities for technical leadership and career growth.
  • Private Medical Healthcare.
  • Company Pension Plan and contribution.
  • Hybrid & Flexible Working (dependent on role).
  • Holiday Allowance 25 days (plus UK bank holidays).
  • Annual Professional Development allowance.
  • Cycle to Work & Tech Purchase Schemes.
  • Team Socials & Community Events.

To apply, please submit your CV and a brief cover letter outlining your relevant experience.

Senior FEA & Thermal Engineer employer: SuperSharp

Super-Sharp Space Systems is an exceptional employer, offering a high-impact role as a Senior FEA & Thermal Engineer in a pioneering Earth-imaging company. With a strong focus on employee growth through technical leadership opportunities and a supportive work culture that values collaboration, we provide benefits such as private medical healthcare, a generous pension plan, and flexible working arrangements. Join us in our mission to empower global change while enjoying a fulfilling career in a dynamic and innovative environment.
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Contact Detail:

SuperSharp Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Senior FEA & Thermal Engineer

✨Tip Number 1

Familiarise yourself with the latest advancements in finite element analysis (FEA) and thermal control systems. Being well-versed in current technologies will not only boost your confidence during interviews but also demonstrate your commitment to staying updated in this rapidly evolving field.

✨Tip Number 2

Network with professionals in the aerospace and space sectors, especially those who have experience in structural and thermal analysis. Attend industry conferences or webinars to make connections and gain insights that could give you an edge in your application.

✨Tip Number 3

Prepare to discuss specific projects where you've successfully led structural and thermal analysis efforts. Highlight your problem-solving skills and how your contributions directly impacted the project's success, as this will resonate well with the hiring team.

✨Tip Number 4

Showcase your proficiency with relevant software tools like Ansys Mechanical and SpaceClaim. If possible, bring examples of your work or simulations to the interview to illustrate your hands-on experience and technical capabilities.

We think you need these skills to ace Senior FEA & Thermal Engineer

Finite Element Analysis (FEA)
Thermal Analysis
Structural Dynamics
Thermal Transport
Materials Behaviour in Space Environments
Thermal Control System Design
Technical Documentation
Cross-Functional Collaboration
Ansys Mechanical Proficiency
FEMAP/NASTRAN Knowledge
ESATAN Familiarity
SpaceClaim for CAD Manipulation
Experience with Aerospace Standards (ECSS, NASA-STD, MIL-STD)
CAD Tools Proficiency (e.g. SolidWorks)
Scripting Languages (e.g. Python)
ZEMAX FEA Results Export

Some tips for your application 🫡

Tailor Your CV: Make sure your CV highlights your experience in structural and thermal analysis, particularly in the aerospace sector. Emphasise your proficiency with FEA tools and any relevant projects you've worked on that align with the role.

Craft a Compelling Cover Letter: In your cover letter, clearly outline your qualifications and how they relate to the key responsibilities of the Senior FEA & Thermal Engineer position. Mention specific experiences that demonstrate your ability to lead analysis activities and collaborate cross-functionally.

Highlight Technical Skills: Be explicit about your technical skills, especially your experience with Ansys Mechanical, FEMAP/NASTRAN, and any scripting languages like Python. This will show that you have the necessary expertise for the role.

Showcase Communication Skills: Since excellent written and verbal communication skills are required, include examples of technical documentation you've produced. This could be reports, design reviews, or any other relevant materials that demonstrate your ability to communicate complex information clearly.

How to prepare for a job interview at SuperSharp

✨Showcase Your Technical Expertise

Be prepared to discuss your experience with finite element analysis (FEA) and thermal analysis tools in detail. Highlight specific projects where you've developed high-fidelity models and how they contributed to successful outcomes.

✨Demonstrate Cross-Functional Collaboration

Since the role requires collaboration across various engineering functions, share examples of how you've worked with design, systems, and test engineering teams. Emphasise your ability to align analysis with hardware implementation.

✨Prepare for Problem-Solving Questions

Expect questions that assess your problem-solving skills, particularly in relation to structural dynamics and thermal control strategies. Be ready to explain your thought process and the methodologies you used in past analyses.

✨Communicate Clearly and Concisely

Given the importance of technical documentation in this role, practice articulating complex concepts in a straightforward manner. Prepare to discuss how you've produced clear documentation for design reviews and qualification processes.

Senior FEA & Thermal Engineer
SuperSharp
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  • Senior FEA & Thermal Engineer

    Full-Time
    48000 - 72000 £ / year (est.)

    Application deadline: 2027-05-17

  • S

    SuperSharp

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