Senior Process Engineer - Powder Handling
Senior Process Engineer - Powder Handling

Senior Process Engineer - Powder Handling

Knowsley Full-Time 47000 - 60000 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Design and optimise pharmaceutical manufacturing processes while ensuring compliance with regulations.
  • Company: Join a leading manufacturer of Pharmaceutical Equipment based in Liverpool.
  • Benefits: Enjoy flexible working hours, remote work options, and comprehensive health coverage.
  • Why this job: Be part of a dynamic team driving innovation in the pharmaceutical industry with impactful projects.
  • Qualifications: Bachelor's or master's degree in engineering with significant experience in pharmaceutical process engineering.
  • Other info: Salary ranges from £55k-£60k, with additional perks like early finishes on Fridays.

The predicted salary is between 47000 - 60000 £ per year.

Senior Process Engineer required for a manufacturer of Pharmaceutical Equipment based in Liverpool. The Senior Process Engineer will have expertise in powder handling, sterilization (SIP), aseptic manufacturing, filtration, pressure vessel safety, process control, and containment technologies. This role will involve designing, optimizing, and troubleshooting pharmaceutical manufacturing processes while ensuring compliance with industry regulations and client specifications.

Job Overview:

  • Conduct pressure vessel safety relief calculations (nozzle sizing) and pipe sizing.
  • Optimize filtration processes, including filter dryers, filtration rates, and theory applications.
  • Apply thermodynamics principles for temperature control unit (TCU) specifications.
  • Specify and validate pumps, valves, and process control instruments for different applications.
  • Implement freeze drying (lyophilization) techniques and monitor process efficiency.
  • Ensure processes meet Occupational Exposure Band (OEB) levels for operator protection.
  • Collaborate with vendors and contractors to ensure equipment meets process and regulatory requirements.
  • Drive process improvements and automation to enhance efficiency, quality, and scalability.
  • Develop equipment URS (User Requirement Specifications), FAT/SAT (Factory & Site Acceptance Tests).
  • Support and fine-tune PID loops for valve control and automation.
  • Work with control engineers to optimise PID loops.
  • Optimize negative pressure control systems for containment applications.
  • Work with control/software engineers to integrate process controls into manufacturing systems.

Job Requirements:

  • Bachelor's or master's degree in chemical/Process Engineering, Mechanical Engineering, or related field.
  • Significant experience in pharmaceutical process engineering or related industries.
  • Strong expertise in powder handling, filtration, SIP/aseptic processing, and freeze drying.
  • Advanced knowledge of process control theory (PID loops, valve automation, and instrumentation).
  • Proficiency in pressure vessel design, safety relief calculations, and thermodynamics.
  • Familiarity with containment strategies, negative pressure control, and OEB classifications.
  • Experience specifying pumps, valves, and temperature control units (TCUs).
  • Knowledge of piping design and CFD (computational fluid dynamics).
  • Strong problem-solving and analytical mindset.
  • Excellent project management and leadership skills.
  • Effective communication and cross-functional collaboration abilities.

Salary & Benefits:

  • Salary dependent on experience £55k-£60k
  • Flexible starts and finishes 7.5 hours per day plus 30 minutes lunch
  • 1pm finish Fridays
  • Wednesday and Fridays from home
  • RAC cover
  • Death in Service (x4)
  • Income protection (long term sickness cover essentially)

Senior Process Engineer - Powder Handling employer: Bennett and Game Recruitment

As a leading manufacturer of Pharmaceutical Equipment based in Liverpool, we pride ourselves on being an excellent employer that values innovation and employee development. Our collaborative work culture fosters creativity and efficiency, offering flexible working hours and the opportunity to work from home, ensuring a healthy work-life balance. With competitive salaries and comprehensive benefits, including income protection and generous leave policies, we are committed to supporting our employees' growth and well-being while they contribute to meaningful advancements in pharmaceutical manufacturing.
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Contact Detail:

Bennett and Game Recruitment Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Senior Process Engineer - Powder Handling

✨Tip Number 1

Network with professionals in the pharmaceutical engineering field, especially those with experience in powder handling and aseptic manufacturing. Attend industry conferences or webinars to connect with potential colleagues and learn about the latest trends and technologies.

✨Tip Number 2

Familiarise yourself with the specific regulations and compliance standards relevant to pharmaceutical manufacturing. Understanding these can help you demonstrate your knowledge during interviews and show that you're serious about maintaining industry standards.

✨Tip Number 3

Prepare to discuss your previous experiences with process optimisation and troubleshooting. Be ready to provide examples of how you've successfully implemented improvements in past roles, particularly in areas like filtration processes and PID loop control.

✨Tip Number 4

Research StudySmarter and our approach to pharmaceutical equipment manufacturing. Understanding our company culture and values will help you tailor your conversations and show how you can contribute to our team effectively.

We think you need these skills to ace Senior Process Engineer - Powder Handling

Expertise in Powder Handling
Sterilization (SIP) Knowledge
Aseptic Manufacturing Techniques
Filtration Process Optimization
Pressure Vessel Safety Calculations
Process Control Theory (PID Loops)
Containment Technologies
Thermodynamics Principles
Freeze Drying (Lyophilization) Techniques
Occupational Exposure Band (OEB) Compliance
User Requirement Specifications (URS) Development
Factory & Site Acceptance Tests (FAT/SAT)
Collaboration with Vendors and Contractors
Automation and Process Improvement Skills
Piping Design and Computational Fluid Dynamics (CFD) Knowledge
Strong Problem-Solving Skills
Project Management and Leadership Abilities
Effective Communication and Cross-Functional Collaboration

Some tips for your application 🫡

Tailor Your CV: Make sure your CV highlights your relevant experience in pharmaceutical process engineering, particularly in powder handling and sterilisation. Use specific examples to demonstrate your expertise in areas like filtration processes and pressure vessel safety.

Craft a Compelling Cover Letter: Write a cover letter that clearly outlines your motivation for applying to this role. Emphasise your problem-solving skills and project management experience, and explain how your background aligns with the company's needs in process optimisation and compliance.

Highlight Relevant Skills: In your application, be sure to mention your proficiency in process control theory, PID loops, and thermodynamics. These are crucial for the Senior Process Engineer position, so make them stand out.

Showcase Collaboration Experience: Since the role involves working with vendors and contractors, include examples of past collaborations in your application. Highlight your effective communication skills and any cross-functional projects you've led or contributed to.

How to prepare for a job interview at Bennett and Game Recruitment

✨Showcase Your Technical Expertise

Be prepared to discuss your experience with powder handling, sterilisation processes, and filtration techniques. Highlight specific projects where you optimised processes or solved complex engineering problems, as this will demonstrate your capability in the role.

✨Understand Industry Regulations

Familiarise yourself with the relevant industry regulations and compliance standards that govern pharmaceutical manufacturing. Being able to articulate how you've ensured compliance in past roles will show your commitment to quality and safety.

✨Demonstrate Problem-Solving Skills

Prepare examples of challenges you've faced in process engineering and how you approached them. Discuss your analytical mindset and how you apply thermodynamics principles or PID loop optimisation to improve processes.

✨Emphasise Collaboration and Communication

Since the role involves working with vendors, contractors, and cross-functional teams, be ready to share experiences where effective communication led to successful project outcomes. Highlight your leadership skills and ability to collaborate with control engineers and other stakeholders.

Senior Process Engineer - Powder Handling
Bennett and Game Recruitment
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