Senior Process Engineer - Powder Handling
Senior Process Engineer - Powder Handling

Senior Process Engineer - Powder Handling

Full-Time 47000 - 60000 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Design and optimise pharmaceutical manufacturing processes while ensuring compliance with regulations.
  • Company: Join a leading manufacturer of Pharmaceutical Equipment based in Liverpool.
  • Benefits: Enjoy flexible working hours, remote work options, and comprehensive health coverage.
  • Why this job: Be part of a dynamic team driving innovation in the pharmaceutical industry with impactful projects.
  • Qualifications: Bachelor's or master's degree in engineering with significant experience in pharmaceutical process engineering.
  • Other info: Salary ranges from £55k-£60k, with additional perks like early finishes on Fridays.

The predicted salary is between 47000 - 60000 £ per year.

Senior Process Engineer required for a manufacturer of Pharmaceutical Equipment based in Liverpool. The Senior Process Engineer will have expertise in powder handling, sterilization (SIP), aseptic manufacturing, filtration, pressure vessel safety, process control, and containment technologies. This role will involve designing, optimizing, and troubleshooting pharmaceutical manufacturing processes while ensuring compliance with industry regulations and client specifications.

Job Overview:

  • Conduct pressure vessel safety relief calculations (nozzle sizing) and pipe sizing.
  • Optimize filtration processes, including filter dryers, filtration rates, and theory applications.
  • Apply thermodynamics principles for temperature control unit (TCU) specifications.
  • Specify and validate pumps, valves, and process control instruments for different applications.
  • Implement freeze drying (lyophilization) techniques and monitor process efficiency.
  • Ensure processes meet Occupational Exposure Band (OEB) levels for operator protection.
  • Collaborate with vendors and contractors to ensure equipment meets process and regulatory requirements.
  • Drive process improvements and automation to enhance efficiency, quality, and scalability.
  • Develop equipment URS (User Requirement Specifications), FAT/SAT (Factory & Site Acceptance Tests).
  • Support and fine-tune PID loops for valve control and automation.
  • Work with control engineers to optimise PID loops.
  • Optimize negative pressure control systems for containment applications.
  • Work with control/software engineers to integrate process controls into manufacturing systems.

Job Requirements:

  • Bachelor's or master's degree in chemical/Process Engineering, Mechanical Engineering, or related field.
  • Significant experience in pharmaceutical process engineering or related industries.
  • Strong expertise in powder handling, filtration, SIP/aseptic processing, and freeze drying.
  • Advanced knowledge of process control theory (PID loops, valve automation, and instrumentation).
  • Proficiency in pressure vessel design, safety relief calculations, and thermodynamics.
  • Familiarity with containment strategies, negative pressure control, and OEB classifications.
  • Experience specifying pumps, valves, and temperature control units (TCUs).
  • Knowledge of piping design and CFD (computational fluid dynamics).
  • Strong problem-solving and analytical mindset.
  • Excellent project management and leadership skills.
  • Effective communication and cross-functional collaboration abilities.

Salary & Benefits:

  • Salary dependent on experience £55k-£60k
  • Flexible starts and finishes 7.5 hours per day plus 30 minutes lunch
  • 1pm finish Fridays
  • Wednesday and Fridays from home
  • RAC cover
  • Death in Service (x4)
  • Income protection (long term sickness cover essentially)

Senior Process Engineer - Powder Handling employer: Bennett and Game Recruitment

As a leading manufacturer of Pharmaceutical Equipment based in Liverpool, we pride ourselves on being an excellent employer that values innovation and employee development. Our collaborative work culture fosters creativity and efficiency, offering flexible working hours and the opportunity to work from home on select days, ensuring a healthy work-life balance. With competitive salaries and comprehensive benefits, including income protection and generous death in service cover, we are committed to supporting our employees' growth and well-being while they contribute to meaningful advancements in the pharmaceutical industry.
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Contact Detail:

Bennett and Game Recruitment Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Senior Process Engineer - Powder Handling

✨Tip Number 1

Network with professionals in the pharmaceutical engineering field, especially those with experience in powder handling and aseptic manufacturing. Attend industry conferences or webinars to connect with potential colleagues and learn about the latest trends and technologies.

✨Tip Number 2

Familiarise yourself with the specific regulations and compliance standards relevant to pharmaceutical manufacturing. Understanding these will not only help you in interviews but also demonstrate your commitment to maintaining high industry standards.

✨Tip Number 3

Prepare to discuss your previous experiences with process optimisation and troubleshooting in detail. Be ready to provide examples of how you've successfully implemented improvements in past roles, particularly in areas like filtration processes and PID loop control.

✨Tip Number 4

Showcase your problem-solving skills by discussing specific challenges you've faced in process engineering. Highlight your analytical mindset and how you've used it to drive efficiency and quality in manufacturing processes.

We think you need these skills to ace Senior Process Engineer - Powder Handling

Expertise in Powder Handling
Sterilization (SIP) Knowledge
Aseptic Manufacturing Techniques
Filtration Process Optimization
Pressure Vessel Safety Calculations
Process Control Theory (PID Loops)
Containment Technologies
Thermodynamics Principles
Freeze Drying (Lyophilization) Techniques
Occupational Exposure Band (OEB) Compliance
User Requirement Specifications (URS) Development
Factory & Site Acceptance Tests (FAT/SAT)
Collaboration with Vendors and Contractors
Automation and Process Improvement Skills
Strong Problem-Solving and Analytical Skills
Project Management and Leadership Abilities
Effective Communication and Cross-Functional Collaboration

Some tips for your application 🫡

Tailor Your CV: Make sure your CV highlights your relevant experience in pharmaceutical process engineering, particularly in powder handling and sterilisation. Use specific examples that demonstrate your expertise in the key areas mentioned in the job description.

Craft a Compelling Cover Letter: Write a cover letter that not only outlines your qualifications but also explains why you are passionate about the role. Mention how your skills align with the company's goals and how you can contribute to their success in pharmaceutical manufacturing.

Highlight Relevant Projects: In your application, include details of specific projects where you have successfully implemented process improvements or optimised manufacturing processes. This will showcase your problem-solving abilities and project management skills.

Showcase Communication Skills: Since effective communication is crucial for this role, provide examples of how you have collaborated with cross-functional teams or worked with vendors and contractors in previous positions. This will demonstrate your ability to work well in a team environment.

How to prepare for a job interview at Bennett and Game Recruitment

✨Showcase Your Technical Expertise

Be prepared to discuss your experience with powder handling, sterilisation, and filtration processes in detail. Highlight specific projects where you optimised manufacturing processes or solved complex engineering problems.

✨Demonstrate Problem-Solving Skills

Expect scenario-based questions that assess your analytical mindset. Prepare examples of how you've tackled challenges in process control or equipment validation, particularly in a pharmaceutical context.

✨Understand Regulatory Compliance

Familiarise yourself with industry regulations relevant to pharmaceutical manufacturing. Be ready to explain how you've ensured compliance in past roles, especially regarding Occupational Exposure Bands and safety standards.

✨Emphasise Collaboration and Communication

This role requires working closely with vendors and cross-functional teams. Prepare to discuss how you've effectively communicated technical information and collaborated on projects to drive process improvements.

Senior Process Engineer - Powder Handling
Bennett and Game Recruitment
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